• 제목/요약/키워드: Manufacturing Simulation

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시뮬레이션 기법을 통한 자동차용 열 수축 튜브 생산공정모델 개발 (Developing the Performance Analysis Model of the Heat-Shrink-Tube Manufacturing Process using a Simulation Method)

  • 조규성;이승훈
    • 한국시뮬레이션학회논문지
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    • 제19권4호
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    • pp.21-29
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    • 2010
  • 본 연구는 시뮬레이션 방법을 이용한 자동차용 열 수축 튜브 생산 공정을 가상의 생산 공정 모델로 구현하고, 구현된 모델을 기반으로 열 수축 튜브 생산 공정을 분석하는 연구이다. 자동차용 열 수축 튜브 생산 공정을 분석하기 위해서 공정별로 생성되는 데이터를 수집하고, 수집된 데이터 분석을 통한 자동차용 열 수축 튜브 생산 공정을 분석할 수 있는 가상의 생산 공정 모델을 구현하였다. 구현된 모델을 통해 공정 내에서 발생되는 병목현상 파악 및 원인분석, 공정별 사이클 타임, 부품 생산량 등을 산정함으로써 현 공정 분석 및 개선방안을 모색할 수 있어 기업의 생산 공정관리 효율성을 높일 수 있다.

자기베어링 스테이지의 동적 거동 통합 시뮬레이션을 통한 제어 설계 (Integrated Dynamic Simulation of a Magnetic Bearing Stage and Control Design)

  • 김병섭
    • 한국생산제조학회지
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    • 제22권4호
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    • pp.730-734
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    • 2013
  • The dynamic simulation of machine tools and motion control systems has been widely used for optimization, design verification, control design, etc. There are three main streams in dynamic simulation: structural dynamic analysis based onthe finite element method, dynamic motion analysis based on equations of motion, and control system analysis based on transfer functions. Generally, one of these dynamic simulation methods is chosen and employed for specific purposes. In this study, an integrated dynamic simulation is introduced, in which the structure, motion, and control dynamics are combined together. Commercially well-known software is used in the integrated dynamic simulation: ANSYS, ADAMS, and Matlab/Simulink. Using the integrated dynamic simulation, the dynamics of a magnetic bearing stage is analyzed and the causes of oscillation and noise are identified. A controller design for suppressing a flexible dynamic mode is carried out and verified through the integrated dynamic simulation.

시뮬레이션을 이용한 기어드모터 생산시스템 분석 (Analysis of Geared-Motor Manufacturing System Using Simulation)

  • 이영해
    • 한국시뮬레이션학회논문지
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    • 제4권2호
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    • pp.69-78
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    • 1995
  • Simulation is generally used for the performance analysis and optimization of manufacturing systems. Therefore in this paper using the simulation techniques we obtain the information about the efficiency improvement and the optimization. Because simulation optimization method is subjected to the applied field and environment the general simulation optimization method does not exist. So we do not take the fixed optimization procedure but suggest the alternative one which is modified for applied field. This procedure supplies the optimized simulation information and helps improve the productivity of Geared-Motor assembly line. In order to optimize the manufacturing system we use two simulation languages, FACTOR/AIM and SLAMSYSTEM. The former gives the abundant output information. The latter gives the flexibility in simulation modeling.

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디지털 조선소 구축 및 활용을 위한 모델링 및 시뮬레이션 프레임워크 구축 방법론 (Simulation Modeling Methodology and Simulation Framework for a Construction of a Digital Shipyard)

  • 우종훈;오대균;권영대;신종계;서주노
    • 대한조선학회논문집
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    • 제42권4호
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    • pp.411-420
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    • 2005
  • World leading company and research centers have invested much cost and effort into a PLM and digital manufacturing field to obtain their own competitiveness. We have been trying to apply a digital manufacturing, especially simulation to ship production process as a part of PLM implementation for a shipyard. A shipbuilding production system and processes have a complexity and a peculiarity different from other kinds of production systems. So, new analysis and modeling methodology is required to implement digital shipyard. which is a digital manufacturing system for a shipbuilding company. This paper suggests an analysis and simulation modeling methodologies for an implementation of a digital shipyard. New methodologies such as a database-merged simulation, a distributed simulation, a modular simulation with a model library and a 3-tire simulation framework are developed.

Simulation for Shop Floor Control

  • Cho, Hyunbo
    • 한국시뮬레이션학회:학술대회논문집
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    • 한국시뮬레이션학회 1996년도 춘계학술대회
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    • pp.15-15
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    • 1996
  • A shop floor control system (SFCS) is the central part of a CIM system used to control the activities of several pieces of manufacturing equipment (e.g., NC machines, robots, conveyors, AGVs, AS/RS). The SFCS receives orders and related process plans, and then performs selecting a specific process routing, allocating resources, scheduling the workpieces, downloading the processing instructions (e.g., RS-274 instructions for NC machines, VAL II programs for robot), monitoring the progress of activities, detecting and recovering from errors, and preparing reports on the status of the manufacturing system. Simulation has been utilized in discovering control policies used for resolving shop floor be control problems such as resource contentions, part dispatching, deadlock. The simulation model must be designed to respond to real-time data coming from a shop floor. However, to rapidly build a realtime simulation model of SFCS cannot be easily accomplished. This talk is to address an automatic program generator of discrete event simulation model for shop floor control from process plans and resource models. The program generator is capable of constructing complete discrete simulation models for multi-product and multi-stage flexible manufacturing systems.

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ISP(정보 전략 계획) 개념을 이용한 디지털 생산 적용 프레임워크 연구 (Research on the Framework for the Adoption of Digital Manufacturing Methodology with Information Strategy Planning Concept)

  • 우종훈;송영주;이태경;신종계
    • 한국CDE학회논문집
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    • 제15권2호
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    • pp.94-105
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    • 2010
  • Todays, there is fast transition about the new manufacturing IT methodologies from the conceptual phase into the practical application phase for the strengthening of enterprise competitiveness in manufacturing industry. One of those new methodologies is PLM (Product Life-cycle Management). PLM methodology consists of 3D CAD for the product design, PDM (Product Data Management) for the data management based on the collaboration platform and lastly DM (Digital Manufacturing). DM has evoluted from the stand-alone computer simulation of early 1980s, and now it covers the overall production development and production. Unfortunately, there exist serious critical problems about the actual application of DM for the real work. This is owing to the transition of the point of view from stand-alone type application (such as flow simulation or robot simulation) to that of business process about product development and production management. In this paper, we propose an application framework for the successful project with the digital manufacturing methodology with the concept of Information Strategy Planning, which enables the systematic diagnosis and the quantitative evaluation. Also, we introduce the actual practice of the proposing framework with the ISP project for 'Analysis & Simulation Technique of manufacturing process project' that is being conducted by Chungnam Techno Park.

Optimal Design and Operating Policies in a Direct-Input-Output Automated Manufacturing System Using Simulation Optimization Method

  • Yu, Ji-Young;Lee, Young-Hae
    • 한국시뮬레이션학회:학술대회논문집
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    • 한국시뮬레이션학회 1999년도 춘계학술대회 논문집
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    • pp.212-216
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    • 1999
  • We propose a method for simulation optimization using stochastic genetic algorithm(GA) to get the best design and operating policies in a Direct-Input-Output Automated Manufacturing System (DIOMS).

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제조라인 통합 설계 및 분석(I) - 디지털 가상생산 기술 적용을 위한 모델링 & 시뮬레이션 자동화 시스템 (The Integrated Design and Analysis of Manufacturing Lines (I) - an Automated Modeling & Simulation System for Digital Virtual Manufacturing)

  • 최상수;현정호;장용;이범기;박양호;강형석;전찬모;정진우;노상도
    • 한국CDE학회논문집
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    • 제19권2호
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    • pp.138-147
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    • 2014
  • In manufacturing companies, different types of production have been developed based on diverse production strategies and differentiated technologies. The production systems have become smart, factories are filled with unmanned manufacturing lines, and sustainable manufacturing technologies are under development. Nowadays, the digital manufacturing technology is being adopted and used in manufacturing industries. When this technology is applied, a lot of efforts, time and cost are required and training professionals in-house is limited. In this paper, we introduce e-FEED system (electronic based Front End Engineering and Design) that is the integrated design and analysis system for optimized manufacturing line development on virtual environment. This system provides the functions that can be designed easily using library and template based on standardized modules and analyzed automatically the logistic and capacity simulation by one-click and verified the result using visual reports. Also, we can review the factory layout using automatically created 3D virtual factory and increase the knowledge reuse by e-FEED system.

마이크로 공장을 위한 디지털 생산 시뮬레이션 (Digital Manufacturing Simulation for Micro Factory)

  • 박상호;정영상;송준엽;이승우;김동훈;이수훈;박종권
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.453-457
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    • 2005
  • Existing manufacturing system has consumed too much energy, space and resource in micro parts manufacturing. To improve this, micro factory system is suggested. But it is difficult to get the high reliability in the assembly, production and inspection of the minute parts because the construction of the micro factory has been started just before. In this study, we will build the digital manufacturing simulation on the micro factory's process and verify the production and assembly process using this simulation.

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기준생산계획 평가 시스템을 위한 시뮬레이션 모델 (A Simulation Model for Master Production Schedule (MPS) Evaluation System)

  • 최성훈
    • 한국시뮬레이션학회:학술대회논문집
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    • 한국시뮬레이션학회 1998년도 The Korea Society for Simulation 98 춘계학술대회 논문집
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    • pp.106-110
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    • 1998
  • Some successful scheduling systems are based on simulation technique. However, they are relatively expensive. A cost-effective solution is to apply general-purpose simulation software to the scheduling system. This paper is concerned with developing a simulation model for MPS(Master Production Schedule) evaluation system. The target system of the model is PC production system. AIM (Analyzer for Improving Manufacturing system), a well-known manufacturing oriented simulation software, is used for modeling tool. Eventually, the model can be included into an MPS evaluation system as simulation module and a scheduler can use the system to verify the MPS in advance.

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