• Title/Summary/Keyword: Manufacturing Process Control

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A Study on the Improvement Plan of Reusable Pipe Support Certification System (재사용 파이프서포트 인증제도의 개선방안 연구)

  • Moon, Seong-Oh;Lim, Nam-Gi
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.11a
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    • pp.4-5
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    • 2020
  • Pipe support is a representative structure that supports slab formwork, and it is a representative temporary equipment that has been systematically managed since the 1990s when the domestic temporary equipment performance test system was introduced. Nevertheless, it is also a reality that many of the products in circulation are used products that are reused and do not meet the performance of the initial manufacturing stage. However, if only new products are insisted, it could lead to delays in the process due to an increase in construction costs and difficulties in timely delivery. On the contrary, it is not acceptable for the safety of the construction site to use products of low quality without verification procedures or standards. Therefore, this study attempts to grasp the management system such as safety certification for temporary equipment and the actual condition of quality control to maintain performance, and propose improvement plans.

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Flexible Pressure Sensors Based on Three-dimensional Structure for High Sensitivity

  • Jung, Young;Cho, Hanchul
    • Journal of Sensor Science and Technology
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    • v.31 no.3
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    • pp.145-150
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    • 2022
  • The importance of flexible polymer-based pressure sensors is growing in fields like healthcare monitoring, tactile recognition, gesture recognition, human-machine interface, and robot skin. In particular, health monitoring and tactile devices require high sensor sensitivity. Researchers have worked on sensor material and structure to achieve high sensitivity. A simple and effective method has been to employ three-dimensional pressure sensors. Three-dimensional (3D) structures dramatically increase sensor sensitivity by achieving larger local deformations for the same pressure. In this paper, the performance, manufacturing method, material, and structure of high-sensitivity flexible pressure sensors based on 3D structures, are reviewed.

Development of Porous Metal Mold Material using Vacuum Sintering Method (진공 소결 방식을 이용한 통기성 금형 소재 개발)

  • Kim, Dong-Won;Cho, Kyu-Il;Kim, Hyun-Keun;Kang, Ja-Youn;Rhee, Won-Hyuk;Hwang, Keum-Cheol
    • Journal of the Korean institute of surface engineering
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    • v.41 no.5
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    • pp.245-253
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    • 2008
  • The porous metal material is used for injection metal mold with a great deal of gas production because it makes plenty of gas exhausted through pores formed in the metal mold. A canning HIP method was conventionally used for manufacturing of porous metals, but because of difficulty of process control and high cost of production its application was limited. In this experiment, porous metal mold material was produced by an enhanced vacuum sintering method with simply controlled and economical process and porosities/mechanical properties with variation of sintering temperature and duration time during vacuum sintering were studied. As a result, quality goods were obtained at optimized conditions as follows: sintering temperature of $1230^{\circ}C$, duration time of 2 hr and showed superior properties in wear loss and thermal conductivity and the same properties in hardness, TRS (Transverse Rupture Strength), and thermal expansion coefficient in comparison with those under canning HIP.

The Effect of Tension and Drop Height on Contact Angle of Droplet on Flexible Substrate in Roll-to-Roll Systems (롤투롤 시스템에서 플렉시블 소재에 인가된 장력과 분사 높이가 액적 접촉각에 미치는 영향)

  • Kim, Dongguk;Lee, Changwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.3
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    • pp.167-172
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    • 2017
  • This study proposes a method for identifying correlations between tension and drop height for sessile droplets in a roll-to-roll processing system. The effect of tension and drop height on the contact angle of a sessile droplet is presented. Design of experiment (DOE) methodology and statistical analysis are used to define a correlation between the process parameters. The contact angle is decreased while increasing tension and drop height. The influence of the tension is less significant on the contact angle compared with the effect of the drop height. However, tension should be considered as a major parameter because it is not easy to fix with roll eccentricity and compensating speed of the driven roll. The results of this study show that the effect of tension on the contact angle of a sessile droplet is more important than drop height because the drop height is fixed when the process systems are determined.

A New Approach to Reduce Geometric Error in FIB Fabrication of Micro Structures (집속이온빔을 이용한 미세구조물 가공의 형상정밀도 향상)

  • Kim K.S.;Jung J.W.;Min B.K.;Lee S.J.;Park C.W.;Lee J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1186-1189
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    • 2005
  • Focused Ion Beam machining is an attractive approach to produce nano-scale 3D structures. However, like other beam-based manufacturing processes, the redeposition of the sputtered material during the machining deteriorates the geometric accuracy of ion beam machining. In this research a new approach to reduce the geometric error in FIB machining is introduced. The observed redeposition phenomena have been compared with existing theoretical model. Although the redeposition effect has good repeatability the prediction of exact amount of geometric error in ion beam machining is difficult. Therefore, proposed method utilizes process control approach. Developed algorithm measures the redeposition amount after every production cycle and modifies next process plan. The method has been implemented to a real FIB machine and the experimental results demonstrated considerable improvement of five micrometer-sized pocket machining.

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A Dynamic Dispatching Algorithm for Operation of Automated Guided Vehicles and Machines in CIM Systems (CIM 시스템에서 기계가공과 AGV 의 운영을 위한 동적 작업배정 알고리듬)

  • Kim, Jung-Wook;Rhee, Jong-Tae
    • Journal of Korean Institute of Industrial Engineers
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    • v.21 no.1
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    • pp.85-101
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    • 1995
  • Automated Guided Vehicles(AGVs) are widely used in computer integrated manufacturing(CIM) systems for material handling purposes. Although automated guided vehicles provide higher levels of flexibility and computer integrability, the installations are limited in number and one of the critical reasons lies in the complexity involved in the operation. The main objective of this research is to alleviate this problem by proposing efficient integrated operational control methods for AGV-based CIM systems. Particularly, this research is concerned with the mixed problem of dispatching automated guided vehicles and scheduling machines operation. The proposed dynamic heuristic algorithm uses various priority schemes and relevant information concerning the load of the system, the status of queues, and the position of AGVs in the scheduling process. The scheduling decision process is hierarchical in the sense that different decision criteria are applied sequentially to identify the most appropriate part to be served. This algorithm consists of two sections, the section of part selection by AGVs for the next service whenever an AGV completes the current assignment, and the section of part selection by machines for next service whenever a machine completes the current operation. The proposed algorithm has been compared with other scheduling schemes using the performance measure of mean flow-time and mean tardiness. Simulation results indicate that the proposed algorithm can reduce the mean flow-time and mean tardiness significantly.

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Application of Time-Frequency Analysis as a Tool for Noise Quality Control of DC Motor Systems (DC 모터계의 소음 품질관리를 위한 시간-주파수 분석의 적용)

  • 임상규;최창환
    • Journal of KSNVE
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    • v.9 no.4
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    • pp.841-848
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    • 1999
  • In the quality assurance check process of DC motor systems, even though the overall sound pressure level is acceptable, there is an incident that subjective evaluation leads to failure in product quality due to annoying noise. This kind of problem may be originated from the manufacturing or assembly process. In this paper, the transient spectral analysis, or the time-frequency analysis is applied to the noise quality problem. For the case study, the cause of annoying noise in the wind shield wiper motor is experimentally analyzed in detail. It is concluded that the defect in the shaft causes the impact noise which is not detectable by steady spectral analysis. Also demonstrated is how the time-frequency analysis is effectively applied to the annoying noise identification of the rotor-gear system.

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Development of Radiation Heat Shield of Monopropellant Thruster for Spacecraft (우주비행체 단일추진제 추력기의 복사 열차폐막 개발)

  • 이균호;유명종;최준민;김수겸
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.10
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    • pp.92-98
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    • 2006
  • An 1 lbf of NASA standard monopropellant thruster, MRE-1, is used for KOMPSAT (Korea Multi-Purpose Satellite) which is launched in 2006 and provides reliable and cost-effective means for attitude and maneuvering control system. The monopropellant thruster obtains required thrust by thermal decomposition process of propellant through catalyst bed. During firing, the decomposition plays a role of a heat source that may occur an excessive radiation heat transfer to peripheral structures and electronics in relatively low temperature condition.Therefore, the radiation heat shield is needed to prevent the critical radiative heat exchange between thruster and satellite during firing. This paper summarizes an overall development process of radiation heat shield from the design engineering up to the manufacturing.

A Study on Method to Renovate Information Service Based on 6 Sigma Technique (6시그마 기법을 활용한 도서관 정보서비스 개선방향에 관한 연구 - 해외 학술 및 전략 정보 구입 프로세스를 중심으로 -)

  • Kim, Yong;Kim, Eun-Jung
    • Journal of the Korean Society for information Management
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    • v.24 no.1 s.63
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    • pp.5-29
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    • 2007
  • With the environmental changes around libraries and information centers, they need to develop various management techniques and apply them to library works and services. In this research a case study was conducted in a special library of If company. This study was aimed for reducing ineffective components and unnecessary processes in library works and services. This study applied the Six sigma technique to improve the process of purchasing overseas academic and strategic Information and users' a degree of satisfaction on information service. Specifically, this study used the live-step DMAIC(Define, Measure, Analyze, Improve, Control) method, mainly used in the manufacturing sector. As a result of this study, we could get epoch-making improvement.

Parts grouping by a hierarchical divisive algorithm and machine cell formation (계층 분리 알고리즘에 의한 부품 그룹핑 및 셀 구성)

  • Lee, Choon-Shik;Hwang, Hark
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.589-594
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    • 1991
  • Group Technology (GT) is a technique for identifying and bringing together related or similar components in a production process in order to take advantage of their similarities by making use of, for example, the inherent economies of flow production methods. The process of identification, from large variety and total of components, of the part families requiring similar manufacturing operations and forming the associated groups of machines is referred as 'machine-component grouping'. First part of this paper is devoted to describing a hierarchical divisive algorithm based on graph theory to find the natural part families. The objective is to form components into part families such that the degree of inter-relations is high among components within the same part family and low between components of different part families. Second part of this paper focuses on establishing cell design procedures. The aim is to create cells in which the most expensive and important machines-called key machine - have a reasonably high utilization and the machines should be allocated to minimize the intercell movement of machine loads. To fulfil the above objectives, 0-1 integer programming model is developed and the solution procedures are found. Next an attempt is made to test the feasibility of the proposed method. Several different problems appearing in the literature are chosen and the results air briefly showed.

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