• 제목/요약/키워드: Manufacturing Assessment

검색결과 566건 처리시간 0.025초

근골격계질환 유해요인 정밀조사를 위한 OWAS, RULA, REBA의 평가 정확도 및 신뢰도 분석 (Analysis of Accuracy and Reliability for OWAS, RULA, and REBA to Assess Risk Factors of Work-related Musculoskeletal Disorders)

  • 천우현;정기효
    • 대한안전경영과학회지
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    • 제22권2호
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    • pp.31-38
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    • 2020
  • The study evaluated the accuracy and intra-rater reliability for OWAS (Ovako Working posture Analysing System), RULA (Rapid Upper Limb Assessment), REBA (Rapid Entire Body Assessment) to improve their evaluation accuracy and reliability. Participants (n = 163) with undergraduate degree were recruited in this study and trained for 6 hours about the ergonomic assessment methods. Ergonomic assessments were conducted using OWAS, RULA, and REBA for a representative work with dynamic posture found in manufacturing industries. The study compared action categories (overall level) and detailed evaluation scores for individual body part. Action categories of the participants significantly differed from the golden reference defined by ergonomic experts. The participants underrated or omitted scores for truck (37.4% of the participants) and legs (52.8%) in OWAS. Similarly, the participants underrated or omitted additional scores for all body parts except the hand and wrist in RULA (53.5%) and REBA (54.8%). On the other hand, the participants overrated scores for the hand and wrist in RULA (55.2%) and REBA (39.9%). The results found in this study can help of selecting focus points and parts during assessment and education to improve accuracy and reliability of the ergonomic assessment methods.

산업재해 감소율 제고를 위한 위험성평가 제도의 개선 방안 도출 : 중소규모 사업장을 중심으로 (Identification an Improvement Plan for the Risk Assessment System to Increase the Reduction Rate of Industrial Accidents : Focus on Small and Medium-size Companies)

  • 송호준;김범수;신종규;김상호
    • 대한안전경영과학회지
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    • 제24권2호
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    • pp.25-32
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    • 2022
  • The rate of industrial accident reduction is slowing down as the attention of the Ministry of Employment and Labor and related agencies on risk assessment systems decreased. this paper focuses on weakness of legal system for the risk assessment in recent years. A survey was conducted to identify the status and condition of the risk assessment system applying on small and medium-sized manufacturing companies. A set of questionnaires is designed to reflect various perspectives of the companies regarding the problems and solutions of the system. The results refer that differentiated instructions and support systems in response to the actual conditions of the companies are mandatory to reinforce the efficiency of risk assessment system.

미래 스마트 제조를 위한 인공지능 기술동향 (Trends in AI Technology for Smart Manufacturing in the Future)

  • 이은서;배희철;김현종;한효녕;이용귀;손지연
    • 전자통신동향분석
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    • 제35권1호
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    • pp.60-70
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    • 2020
  • Artificial intelligence (AI) is expected to bring about a wide range of changes in the industry, based on the assessment that it is the most innovative technology in the last three decades. The manufacturing field is an area in which various artificial intelligence technologies are being applied, and through accumulated data analysis, an optimal operation method can be presented to improve the productivity of manufacturing processes. In addition, AI technologies are being used throughout all areas of manufacturing, including product design, engineering, improvement of working environments, detection of anomalies in facilities, and quality control. This makes it possible to easily design and engineer products with a fast pace and provides an efficient working and training environment for workers. Also, abnormal situations related to quality deterioration can be identified, and autonomous operation of facilities without human intervention is made possible. In this paper, AI technologies used in smart factories, such as the trends in generative product design, smart workbench and real-sense interaction guide technology for work and training, anomaly detection technology for quality control, and intelligent manufacturing facility technology for autonomous production, are analyzed.

소듐냉각고속로(원형로) 주요기기 제작 특성 (Manufacturing characteristic of major components for prototype SFR)

  • 최한광;이중곤;전일정;김세훈;이정규;김용수;김철;안동현
    • 한국압력기기공학회 논문집
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    • 제12권1호
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    • pp.115-125
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    • 2016
  • The prototype SFR has currently been under design by KAERI. The size of its major components is much larger than that of APR1400 and high temperature materials are applied for it. The increased size of components and those specific materials effect on material procurement, manufacturing process and fabrication facilities. The manufacturing methods are studied for Reactor Vessel/Guard Vessel, Control Rod Drive Mechanism, Heat Exchanger, Primary Pump, Reactor Vessel Internals, Steam Generator and In-Vessel Transfer Machine. The proper manufacturing methods are suggested for each component including side forging technology for ultra large forgings of Reactor Vessel to minimize the weld seams on which In-service Inspection should be conducted.

필름제조 공정의 착화 위험성에 관한 연구 (A Study on Firing Risk Assessment of Film Manufacturing Process)

  • 민세홍;허원일
    • 한국화재소방학회논문지
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    • 제25권3호
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    • pp.107-112
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    • 2011
  • 본 연구에서는 대전방지필름 제조공장에서의 화재위험성 등을 고찰하였다. 대전방지필름 제조공정에서는 에탄올, 메탄올, 이소프로필알콜 같은 인화점이 낮은 용제가 사용되며 이들 용제의 최소점화에너지는 0.16 mJ~0.65 mJ로 낮은 방전에너지에도 쉽게 착화할 위험성이 있다. 제조공정 각 부분에서 발생하는 정전기 전위를 측정한 결과, 합지 과정의 필름에서 17kV~20kV의 전위가 측정되었다. 이는 화재 폭발 방지를 위한 부도체의 대전 목표 값인 5kV를 초과하는 것이다. 따라서 대전방지필름 제조공장에서 정전기 방전에 의한 화재위험성이 높다는 것을 알 수 있었다.

생산자동화 시스템의 설계 및 정비를 위한 프레팅 피로수명 예측 (Fretting fatigue life prediction for Design and Maintenance of Automated Manufacturing System)

  • 김진광
    • 한국산업융합학회 논문집
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    • 제20권2호
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    • pp.195-204
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    • 2017
  • Predicting the failure life of automated manufacturing systems can reduce overall downtime, maintenance costs, and total plant operation costs. Therefore, there is a growing interest in fatigue failure mechanisms as the safety or service life assessment of manufacturing systems becomes an important issue. In particular, fretting fatigue is caused by repeated tangential stresses that are generated by friction during small amplitude oscillatory movements or sliding between two surfaces pressed together in intimate contact. Previous studies in fretting fatigue have observed size effects related to contact width such that a critical contact width exists where there is drastic change in the fretting fatigue life. However, most of them are the two-dimensional finite element analyses based on the plane strain assumption. The purpose of this study is to investigate the contact size effects on the three-dimensional finite element model of a finite width of a flat specimen and a cylindrical pad exposed to fretting fatigue. The contact size effects were analyzed by means of the stress and strain averages at the element integration points of three-dimensional finite element model. This study shows that the fretting fatigue life of manufacturing systems can be predicted by three-dimensional finite element analysis based on SWT critical plane model.

제조업에 종사하는 2교대근무 작업자의 직무만족도 평가 (Assessment of 12-hour Shift-worker's Job Satisfaction in Manufacturing Industry)

  • 김대호;박근상
    • 대한인간공학회지
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    • 제26권1호
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    • pp.55-61
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    • 2007
  • The purpose of this study is to assess the welfare level for shift workers by means of their satisfactions to the jobs in manufacturing environment. As a measurement tool of job satisfaction, we use the JDI(Job Descriptive Index) which can ensure reliability and are widely used. Measurement factors are investigated by means of the duty, payment, promotion, supervisor, co-workers, and general job satisfaction of shift workers. For the application of job satisfaction, 109 workers, 12-hour shift workers in domestic five companies related with manufacturing industry are considered. They treat general facilities in night shift work. The result of this study may be used as a strategic data of welfare policy for improving the welfare level of shift workers.

An Empirical Analysis of ISO 9004:2000 Maturity in ISO 9001 Certified SMEs

  • Lewis, W.G.;Pun, K.F.;Lalla, T.R.M.
    • International Journal of Quality Innovation
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    • 제6권3호
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    • pp.190-203
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    • 2005
  • This paper empirically determines the extent to which ISO 9001 certified small and medium-sized enterprises (SMEs) were able to attain the eight quality management principles on which the ISO 9004:2000 Standard is based. It employs the Analytic Hierarchy Process approach in determining the percent weightings of these principles and the self-assessment questions which form part of the ISO 9004:2000 Standards. Of particular interest is a weakness of these enterprises in formulating policies addressing the needs and expectations of shareholders and the society in terms of the community and the public affected by the organisations or its products. This paper makes a contribution to the body of knowledge in the field of quality management in Trinidad and Tobago where such work is limited. It adds value by empirically measuring TQM implementation through determining the extent to which its criteria are implemented in ISO 9001 certified SMEs.

신소재 복합재 철도차량 차체 제작기술 및 구조강도 평가 (Evaluation of manufacturing process and structural strength for the composites carbody)

  • 정종철;이상진;조세현;서승일;김천곤
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2005년도 춘계학술대회 논문집
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    • pp.403-408
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    • 2005
  • This research presents the manufacturing process and the structural strength assessment for the hybrid composite carbody. In this study, the manufacturing process for carbody with length of 23m was explained. The composite carbody was fabricated as one body using autoclave with length of 30m and 5m diameter. The structural behavior of the carbody under the 3-point supporting and the natural frequency were evaluated as well. In addition, the test results were compared with the numerical one. From the tests, the structural strength of the hybrid composite carbody was assessed.

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FMS에서 유연성과 안전성 요인을 고려한 경제성 평가 (An Economic Evaluation of FMS Considering the Safety and Flexibility Factors)

  • 강영식;함효준
    • 산업경영시스템학회지
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    • 제22권51호
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    • pp.63-72
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    • 1999
  • Many firms have applied flexible manufacturing systems as a means of increasing productivity, profitability, and quality. Therefore, the purpose of this paper is to develop the more efficient justification model through an analytical scoring model with the quantitative factors, flexibility factors, and safety factors under uncertainty. In this paper, the three factors for properly comparing and evaluating of flexible manufacturing systems are presented. Especially, this paper has emphasized the flexibility and safety factor; the one consists of organization assessment, process treatment function, products and products quantity, useful life assesment, and software function, the other presents risk assesment, Y2K problem, safety device analysis, total productive management system, safety management. Finally, a normalized scoring model by the new flexibility and safety factors can be used in real fields for flexible manufacturing systems project selection under uncertainty.

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