• 제목/요약/키워드: Manufacture process

검색결과 1,586건 처리시간 0.028초

마이크로 EDM공정을 이용한 마이크로 바늘의 제조 (Manufacturing of Micro-needle Using Micro-EDM Process)

  • 리춘미;권원태
    • 한국생산제조학회지
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    • 제26권3호
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    • pp.285-291
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    • 2017
  • Micro-needles are used as transferring devices for sampling of tiny constitute substances from biological bodies. Typically, nickel is used as a coating to improve the rigidity of micro-needles. This study introduces the methodology to manufacture a WC needle with very high hardness and toughness. Micro-EDM technology was used to manufacture micro-needles with holes $130{\mu}m$ in diameter and $2300{\mu}m$ in length. A micro-needle was aligned to the micro-EDM electrode using a custom two degree-of-freedom alignment system. A three-step manufacturing technique was developed to drill a micro-hole using a WC electrode. In the first process, an electrode $105{\mu}m$ in diameter was used to make a hole. Electrodes of 90 and $105{\mu}m$ diameters were used in the second and third process, respectively. Consequently, a WC micro-needle with an inner hole of $135{\mu}m$ diameter, length of $2300{\mu}m$, and outer diameter of $300{\mu}m$ was developed.

시작차용 의장부품 성형을 위한 하이브리드 림 몰드 개발 (Development of Hybrid RIM Mold to Form Outfit-part for Prototype-cars)

  • 양화준;황부중;이석희
    • 한국정밀공학회지
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    • 제18권3호
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    • pp.75-83
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    • 2001
  • RIM(Reaction Injection Molding) is a widely used method to manufacture middle-large size outfit-part for a prototype car. The main advantage of RIM is the capability of manufacturing a small number of prototype parts with less cost and lead time than injection molding which is the most popular method to manufacture plastic parts. Generally, epoxy resin and RTV(Room Temperature Vulcanization) silicon are used as mold materials for RIM, and the selection of mold materials is usually depended upon the industrial environment of manufactures and it decides overall mold making process and part quality. This paper suggests a new mold making process by consolidating the advantages of epoxy resin and RTV silicon based RIM mold to enhance the parts quality while reducing the manufacturing cost and time and shows the competitiveness of the suggested process compared with conventional methods.

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요리스 라만(Joris Laarman)의 3D프린터를 활용한 가구디자인에 관한 연구 (Study of Furniture Design Utilizing 3D Printers Joris Laarman)

  • 이현정
    • 한국가구학회지
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    • 제27권2호
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    • pp.128-136
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    • 2016
  • Digital designs that appear in the three-dimensional virtual space by the digital type are designed as there is not an image created with an organic artificially generated (Creation) and representation (Modifying), developed by the specific environment given. The advanced digital design will produce a result with an algorithm according to a mathematical operation and the environment and has the nature of generating the real world, changes, development and affinity (Genetic Process). The digital design process is largely defined by a set of processes that are consistently designed to integrate form of creation, reproduction, proceeds in three steps, while the manufacture and assembly as a form of maintenance as possible the intended form of control data from the concept of building. By Joris Laarman 3D printer design is a simulation created by the digital process by the various algorithms and design achieved through the development of 3D printers, such as new materials and MX3D. From the mold production of a complex whole by using a robot and other digital production tool extracts a variety of forms.

박판 딤플 성형을 위한 유한요소해석 및 성형성 평가 (Finite Element Analysis and Formability Evaluation for Dimple Forming with Thin Sheet Metal)

  • 허성찬;서영호;구태완;송우진;김정;강범수
    • 소성∙가공
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    • 제16권8호
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    • pp.621-628
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    • 2007
  • Nowadays, Exhaust Gas Recirculation(EGR) Cooler is one of the most favorite systems for reducing the generation amount of $NO_x$ and other particle materials from vehicles burning diesel as fuel. Efficiency of the system is mainly dependent on its heat transfer efficiency and this ability is affected by net heat transferring area of the system. For that reason, several types of heat transfer tube such as dimple, wrinkle and spiral types that have large net area are used. However, it is difficult to manufacture the rectangular tube with dimpled type structure because it experiences too much strain around the rectangular tube surface during the forming process. For that reason, in this study, numerical simulation for forming process of non-symmetric dimple shape on a thin sheet metal was carried out. Furthermore, theoretical forming limit curves(forming limit diagram, forming limit stress diagram) were proposed as criteria of formability evaluation. From the results of finite element simulation in view of stress and strain distribution, it is found that the designed process has robustness and feasibility to safely manufacture the dimpled rectangular tube.

이종소재 접합을 이용한 차량 F-Apron 최적설계에 관한 연구 (Study on Optimal Design of F-Apron of Vehicles by Multi-material Bonding)

  • 정윤수;이경일;김재열
    • 한국기계가공학회지
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    • 제18권2호
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    • pp.102-107
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    • 2019
  • The vehicle market has developed environment-friendly vehicles to comply with fuel economy regulations and exhaust regulations that have become stricter and stricter over time. Many studies have been conducted to improve the travel performance and fuel economy of environment-friendly vehicles, and vehicle manufacturers have been studying how to manufacture light-weight vehicles in order to improve the fuel economy of both existing vehicles and the newer environment-friendly vehicles. Exemplary light-weight vehicle technologies optimizes the design of the vehicle body structure, which is a vehicle weight-reducing method that modifies component shapes or layouts to optimize the structure of the vehicle. In addition, the new process technology uses new light-weight and very strong materials, and not typical materials, to manufacture light-weight vehicles. This study aims at the optimal design of vehicle body structures using multi-materials for the Fender-Apron, which is an important frame member for the external front side of a vehicle body, by conducting FEA (Finite Element Analysis) and multi-material bonding.

APG 주형방식을 이용한 가스절연개폐기용 절연 스페이서 제작에 관한 연구 (A Study on the Manufacture of Gas Insulated Switchgear Spacer Using APG Molding Process)

  • 이찬용;배재성;조한구;이상묵;이재형
    • 한국전기전자재료학회논문지
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    • 제35권4호
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    • pp.386-391
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    • 2022
  • The gas insulation switchgear, which is a device for protecting a power system, cannot be supported by the insulation gas itself in a charge unit stored in a metal container. Therefore, molding technology is required to manufacture a gas insulation switch spacer. The APG method injection molding simulation was performed by applying the variables obtained through the physical properties of an epoxy composite used for manufacturing an insulating spacer to a moldflow software. After varying the temperature conditions of heater in the simulation, the thermal characteristics and the degree of hardening of the spacer were analyzed, based on which the optimum process conditions are presented.

적응제어방식 성능비교를 위한 실험실용 프로세스의 제작 및 실험 (Manufacture and experiments of thermal process for comparative study of adaptive control)

  • 주성준;공재섭;박용식;김영철;양홍석
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1990년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 26-27 Oct. 1990
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    • pp.333-338
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    • 1990
  • Most verification of improvements for adaptive control schemes are. dependent on computer simulations, but these computer simulations have much limitation, because (if complex actual conditions of system. This paper is concerned with the constructions of a thermal process system for experiments with various control schemes. This thermal process system is composed of a water tank, PC-XT, AD/DA converters power supply and thermal sensors. We estimate. the algorithms of pole-assignment adaptive control in the manifold disturbances and environments, changing system dynamics. The system equations for thermal press are included.

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Atomization 방법을 이용한 PbTe quantum dots이 함유된 비선형 광섬유의 제조 및 광특성 (Fabrication of Nonlinear Optical Fiber Doped with PbTe Quantum Dots Using Atomization Doping Process and its Optical Property)

  • 주성민;이수남;김택중;한원택
    • 한국광학회:학술대회논문집
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    • 한국광학회 2004년도 제15회 정기총회 및 동계학술발표회
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    • pp.360-361
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    • 2004
  • An atomization doping process is proposed to manufacture nonlinear optical fiber containing higher concentration of PbTe nano-particles in the core of the fiber than that by the conventional solution doping process. The absorption peaks appeared near 725nm, 880nm, and 1050nm are attributed to the PbTe quantum dots in the fiber core.

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철도차량부품 제조 중소기업의 기술사업화 촉진요인에 대한 상대적 중요도 분석 (A Relative Importance Analysis of Promoting Factors for Technological Commercialization of Small and Medium Enterprises Manufacturing Railway Car Parts)

  • 김명종;구정서
    • 대한토목학회논문집
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    • 제38권6호
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    • pp.1001-1012
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    • 2018
  • 국내 철도차량부품 제조 중소기업은 250여 개의 관련업체가 있으며 자체 기술력을 보유하기 보다는 외국 기술과 제품을 수입하여 철도차량의 부품을 제작 납품하는 형태로 생존하고 있다. 이로 인해 철도 핵심부품 산업은 해외 의존성이 높은 상황이다. 이에 정부에서는 철도차량부품 제조 중소기업 지원을 위해서 다양한 정책적 지원을 강화하고 있지만, 정부의 지원 정책이 철도차량부품 제조 중소기업이 안고 있는 문제점과 애로사항을 충분히 해결하지 못하고 있다. 철도차량부품 제조 중소기업이 국가경제의 경쟁력 강화에 기여할 수 있고 이들을 효과적으로 지원하기 위해서는 기술사업화 과정에서 중요한 촉진요인이 무엇인지 명확히 파악할 필요가 있다. 이에 본 연구는 철도차량부품 제조 중소기업의 기술사업화를 촉진하는 10개의 요인을 추출하였으며, 이들 지표의 중요도를 AHP (Analytic Hierarchy Process)를 이용하여 분석하였다. AHP 분석결과, 기업내부 요인이 가장 중요한 요인으로 나타났으며, 그 하위 항목으로는 '사업화 능력'이 가장 중요한 항목으로 분석되었다. 본 연구의 내용과 결과는 공공 연구기관 및 철도차량부품 제조 중소기업 지원 기관인 철도 운영기관의 기술사업화 지원 프로그램 기획과 지원 정책을 수립할 때 유용하게 이용될 수 있을 것으로 기대된다.

원편파 특성을 갖는 Ku-밴드 원형도파관 안테나 설계 및 제작 (The Design and Manufacture of Ku-Band Circular Waveguide with Circular Polarizaed Wave Characteristic)

  • 이성재
    • 한국군사과학기술학회지
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    • 제4권1호
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    • pp.124-136
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    • 2001
  • In this paper, we designed and manufactured the Ku-band circular waveguide antenna to do wireless communication with a ground radar as on-board antenna of missile. Using the MATLAB and the HFSS, we designed the circular polarizer which has a characteristic of circular polarization and broadband using the capacitive pin method, the feeder to feed coaxial line to circular waveguide, and a stopper to prevent a conductor material from being inserted. Then we simulated the designed antenna using the HFSS, obtained the gain and the radiation pattern. Because of a difficulty of manufacture, we established a manufacture process procedure. Antenna is manufactured with this procedure, test results of the manufactured antenna are the axial ratio of 1.37 ~ 1.72, the 3 ㏈ beamwidth of $72.23^{\circ}{\sim}78.54^{\circ},$ and the gain of 3.26 ~ 4.61 ㏈ within frequency band. We knew that these results are similar with simulation results. Also, we confirmed that the manufactured antenna is satisfied with requirement conditions through performance test, environmental test and flight test.

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