• Transactions of the Korean Society of Pressure Vessels and Piping
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• v.16 no.1
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• pp.42-48
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• 2020

The effect of improving the tensile and J-R fracture toughness properties of SA508 Gr.1a on the LBB margin for the main steam pipe is investigated. The material properties and microstructure images of the existing main steam piping material SA106 Gr.C used in domestic nuclear power plants and the newly selected material SA508 Gr.1a were compared. For each material, LBB margins were calculated and compared through finite element analysis and crack instability evaluation. The LBB margin of the improved SA508 Gr.1a is found to be greatly improved compared to that of the existing SA106 Gr.C and SA508 Gr.1a. This is because of the increased material's strength and J-R fracture toughness compared to the previous materials. In order to analyze the effect of physical property change on the LBB margin, the sensitivity of each LBB margin according to the variation of tensile strength and J-R fracture toughness was analyzed. The effect of the change in tensile strength was found to be greater than that of the change in fracture toughness. Therefore, an increase in strength significantly influenced the improvement of the LBB margin of the improved SA508 Gr.1a.

• Nuclear Engineering and Technology
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• v.38 no.4
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• pp.343-352
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• 2006

Convenient analytical tools for evaluation of the aperiodic and the fluctuating instabilities of the passive residual heat removal system (PRHRS) of an integral reactor are developed and results are discussed from the viewpoint of the system design. First, a static model for the aperiodic instability using the system hydraulic loss relation and the downcomer feedwater heating equations is developed. The calculated hydraulic relation between the pressure drop and the feedwater flow rate shows that several static states can exist with various numbers of water-mode feedwater module pipes. It is shown that the most probable state can exist by basic physical reasoning, that there is no flow rate through the steam-mode feedwater module pipes. Second, a dynamic model for the fluctuating instability due to steam generation retardation in the steam generator and the dynamic interaction of two compressible volumes, that is, the steam volume of the main steam pipe lines and the gas volume of the compensating tank is formulated and the D-decomposition method is applied after linearization of the governing equations. The results show that the PRHRS becomes stabilized with a smaller volume compensating tank, a larger volume steam space and higher hydraulic resistance of the path $a_{ct}$. Increasing the operating steam pressure has a stabilizing effect. The analytical model and the results obtained from this study will be utilized for PRHRS performance improvement.

• Corrosion Science and Technology
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• v.12 no.5
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• pp.227-232
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• 2013

A number of components installed in the secondary system of nuclear power plants are exposed to aging mechanisms such as FAC (Flow-Accelerated Corrosion), Cavitation, Flashing, and LDIE (Liquid Droplet Impingement Erosion). Those aging mechanisms can lead to thinning of the components. In April 2013, one (1) inch small bore piping branched from the main steam line experienced leakage resulting from wall thinning in a 1,000 MWe Korean PWR nuclear power plant. During the normal operation, extracted steam from the main steam line goes to condenser through the small bore piping. The leak occurred in the downstream of an orifice. A control valve with vertical flow path was placed on in front of the orifice. This paper deals with UT (Ultrasonic Test) thickness data, SEM images, and numerical simulation results in order to analyze the extent of damage and the cause of leakage in the small bore piping. As a result, it is concluded that the main cause of the small bore pipe wall thinning is liquid droplet impingement erosion. Moreover, it is observed that the leak occurred at the reattachment point of the vortex flow in the downstream side of the orifice.

• Proceedings of the KWS Conference
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• 2007.11a
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• pp.39-41
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• 2007

In this study, actual scale welding were conducted at the USC thermal power plant turbine and main steam pipe casting candidate mock up material 9Cr-1.5Mo-CoVNbNB steel(CB2) and 9Cr-0.5Mo-MVNbN steel(P92). And to evaluate the welding process for the actual production, mechanical property testes were conducted for the weld metal. The Mock-up welding condition successfully led to an excellent structural welding joint between casting and pipe material.

• Journal of KSNVE
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• v.6 no.6
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• pp.827-834
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• 1996

The effect of pipe breaks in the secondary side is investigated as a part of the fuel assembly qualification program. Using the detailed dynamic analysis of a reactor core, peak responses for the motions induced from pipe breaks are obtained for a detailed core model. The secondary side pipe breaks such as main steam line and economizer feedwater line braksare considered because leak-before-break methodology has provided a technical basis for the elimination of double ended guillotine breaks of all high energy piping systems with a diameter of 10 inches or over in the primary side from the design basis. The dynamic responses such as fuel assembly shear force, bending moment, axial force and displacement, and spacer grid impact loads are carefully investigated. Also, the stress analysis is performed and the effect of the secondary side pipe breaks on the fuel assembly structural integrity under the faulted condition is addressed.

• Transactions of the Korean Society of Pressure Vessels and Piping
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• v.12 no.1
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• pp.101-106
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• 2016

NSSS (Nuclear Steam Supply System) and BOP (Balance of Plant) design works for PGSFR (Prototype Gen-IV Sodium Fast Reactor) have been conducted in Korea. NSSS major components, e.g. reactor vessel, steam generator and secondary sodium main pipes, are designed according to the rule of ASME boiler and pressure vessel code division 5, in which DBA (Design by Analysis) methods are used in the stress assessments. However, there is little discussions about detail rules for BOP piping design. In this paper, the detail methodologies of BOP piping stress assessment are discussed including safety systems and non-safety system pipings. It is confirmed that KEPIC MGE(ASME B31.1) and ASME BPV code division 5 HCB-3600 can be used in stress assessments of non-safety pipes and class B pipes, respectively. However, class A pipe design according to ASME BPV code division 5 HBB-3200 has many difficulties applying to PGSFR BOP design. Finally, future development plan for class A pipe stress assessment method is proposed in this paper.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2013.10a
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• pp.868-869
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• 2013

• Proceedings of the KWS Conference
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• 2005.11a
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• pp.73-75
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• 2005

The objective of this study is to estimate the feasibility of X-ray diffraction method application for fatigue life assessment of the high-temperature pipeline steel such as main steam pipe, reheater pipe and header etc. in power plant. In this study, X-ray diffraction tests using various types of specimen simulated low cycle fatigue damage were performed in order to analyze fatigue properties when fatigue damage conditions become various stages such as 1/4, 1/2 and 3/4 of fatigue life, respectively. As a result of X-ray diffraction tests for specimens simulated fatigue damages, we conformed that the variation of the full width at half maximum intensity decreased in proportion to the increase of fatigue life ratio.

• Nuclear Engineering and Technology
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• v.52 no.1
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• pp.59-68
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• 2020

ECCMIX component was introduced in RELAP5/MOD3 for calculating the interfacial condensation. Compared to other existing components in RELAP5, user experience of ECCMIX component is restricted to developmental assessment applications. To evaluate the capability of the ECCMIX component, ECCS experiment was conducted which included single-phase and two-phase thermal mixing. The experiment was carried out with test sections containing a main pipe (70 mm inner diameter) and a branch pipe (21 mm inner diameter) under the atmospheric pressure. The steam mass flow in the main pipe ranged from 0 to 0.0347 kg/s, and the subcooled water mass flow in the branch pipe ranged from 0.0278 to 0.1389 kg/s. The comparison of the experimental data with the calculation results illuminated that although the ECCMIX component was more difficult to converge than Branch component, it was a more appropriate manner to simulate interfacial condensation under two-phase thermal mixing circumstance, while the two components had no differences under single-phase circumstance.

• Nuclear Engineering and Technology
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• v.31 no.4
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• pp.375-384
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• 1999

The credibility of CHECWORKS FAC model analysis was evaluated for plant application in a model plant chosen for demonstration. The operation condition at each pipe component was defined before the wear rate analysis by plant data base, water chemistry analysis, and network flow analysis. The predicted wear was compared with the measured wear for 57 sample components selected from 43 susceptible line groups analysed. The inspected 57 locations represent components of highest predicted wear in each line group. Both absolute value and relative ranking comparisons indicated reasonable correlations between the predicted and the measured values. Four components showed much higher measured wear rates than the predicted ones in the feed water train from main feed water pump discharge to steam generator, probably due to high hydrazine concentration operation the effect of which had not been incorporated into the CHECWORKS model. The measured wear was higher than the predicted one consistently for components with least susceptibility to FAC. It is believed that the conservatism maintained during UT data analysis dominated the measurement accuracy. A great deal of enhancement is anticipated over the current plant pipe management program when a comprehensive plant pipe management program is implemented based on the model analysis.