• Title/Summary/Keyword: Magnetic fluid

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Polishing Characteristics of a Mold Core Material in MR Fluid Jet Polishing (MR Fluid Jet Polishing 시스템을 이용한 금형코어재료 연마특성에 관한 연구)

  • Lee, J.W.;Ha, S.J.;Cho, Y.G.;Cho, M.W.;Lee, K.H.;Je, T.J.
    • Transactions of Materials Processing
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    • v.22 no.2
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    • pp.74-79
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    • 2013
  • The ultra-precision polishing method using MR fluid has come into the spotlight for polishing metals and optical materials. The MR fluid jet polishing process can be controlled using a change of viscosity by an imposed magnetic field. The MR fluid used for polishing process is a mixture of CI particles, DI water, $Na_2CO_3$ and glycerin. The efficiency of polishing depends on parameters such as polishing time, magnetic field, stand-off distance, pressure, etc. In this paper, the MR fluid jet polishing was used to polish nickel and brass mold materials, which is used to fabricate backlight units for 3-D optical devices in mobile display industries. In MR jet polishing, ferromagnetic materials like nickel can decrease the polishing efficiency by interaction with the cohesiveness of the MR fluid more than non-ferromagnetic materials like copper. A series of tests with different polishing times showed that the surface roughness of brass (Ra=1.84 nm) was lower than that of nickel (Ra=2.31 nm) after polishing for 20 minutes.

Comparison of Performances refer to Magnetic and Fluid Analysis of Magneto-Rheological Flow Damper (자기점성유체 댐퍼의 자기장 및 유동 해석에 따른 성능비교)

  • Song, Jun-Han;Son, Sung-Wan;Lee, Gyu-Seop;Chun, Chong-Keun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.04a
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    • pp.98-102
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    • 2009
  • The magneto-rheological fluid expresses different cohesiveness according to the strength of the external electric current. To manufacture the magneto-rheological fluid damper that uses such characteristics of the fluid, a flow analysis of the inner damper was conducted to forecast the damper's capacity. In addition, using the finite element method software, analysis on the characteristics of electromagnetic field around the coil operation unit inside the damper. Based on the result of the analysis, a single core damper and a double core damper were built and tested for their dynamic function. Based on the result of the experiment, the propriety of the flow analysis was demonstrated, and the proposed model was verified.

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Surface polishing of Micro channel using Magneto-Rheological fluid (MR유체를 이용한 미세 채널구조물의 표면연마)

  • 이승환;김욱배;민병권;이상조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1873-1876
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    • 2003
  • Magneto-rheological polishing is a new technology used in precision polishing. It utilizes magneto-rheological fluid. nonmagnetic polishing abrasive, aqueous carrier fluids in magnetic field to remove material from a part surface. Silicon micro channel as work piece is fixed in the slurry which is made of MR fluid and CeO$_2$(10 vol%) abrasive particles. And permanent magnet rotate in the slurry to transfers magnetic force to abrasive particles by increasing yield strength of MR fluid. so, the obtained bottom surface roughness of micro channel by experiment reduced to Ra 0.010 $\mu\textrm{m}$ Rmax 0.103 $\mu\textrm{m}$ and finwall surface roughness of micro channel reduced to Ra 0.018 $\mu\textrm{m}$ Rmax 0.468 $\mu\textrm{m}$. At optimum conditions of variables, the workpiece as silicon micro channel have about 24 times smaller surface roughness than before polishing.

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Design of Precision Motor Dynamometer System using MR Fluid (MR Fluid를 이용한 정밀 모터 동력계 실험 장치 설계)

  • Kim J.K.;Roh C.Y.;Roh M.H.;Lee E.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.313-317
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    • 2005
  • Precision motor dynamometer is requiring for nano positioning control performance recently. Particularly, linear motor is using rapidly and the dynamometer needs is increasing. In this study, a precision control dynamometer is designed using MR (Magnetic Rheological) damper. The ultra precision motor system including the driver and controller is tested using the MR damper dynamometer. This dynamometer is able to measure torque for rotary motor or traction force with linear positioning accuracy for linear motor system.

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Dynamic Properties of Squeeze Type Mount Using MR Fluid (MR유체를 이용한 스퀴즈모드형 마운트의 동특성)

  • 하종용;안영공;양보석;정석권;김동조
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.374-378
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    • 2003
  • This paper presents investigation of damping characteristics of squeeze mode type MR (Magneto-Rheological) mount experimentally. Since damping property of the MR fluid is changed by variation of the applied magnetic field strength, squeeze mode type MR mount proposed in the study has variable damping characteristics according to the applied magnetic field s strength. In the present work, the performance of the mount was experimentally investigated according to the magnetic field strength and exciting frequencies. The experimental results present that the MR mount can effectively reduce the vibration in a wide range of frequency by controlling the applied electromagnetic filed strength. Viscous damping and stiffness coefficients of the MR mount tend to be changed according to the variation of the applied currents in this study and MR effect is reduced by increasing exciting frequency.

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Experimental Study on the Friction Torque Characteristics of Magnetic Fluid Seals for High Vacuum System (고진공용 자성유체시일이 마찰 토오크 특성에 관한 실험적 연구)

  • 김청균;나윤환;김한식
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.04b
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    • pp.145-152
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    • 1996
  • This paper deals with an experimental study on the f~iction torque characteristics of magnctic fluid seals for various oil temperatures, rotating speeds, and vacuum pressures. The friction torque of MFS was measured by high response torque meter. The experimental results show that, as the rotating speed increases, the fi'iction torque of MFS increases and as the oil temperature increases, the friction torque of MFS decreases. Also, the experimental results show that the friction torque of Model II is 1.73 ~ 2.56, 2.0 ~ 2.89, 2.0 - 3.25 times larger than those of Model I under the atmospheric pressure, vacuum pressure(10$^{-4}$ and 10$^{-6}$ torr), respectively.

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The Development of Polishing System a Magnetorheological Fluids (자기유변유체를 이용한 연마가공 시스템의 개발)

  • 신영재;김동우;이응숙;김경웅
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.7
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    • pp.46-52
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    • 2004
  • The Magnetorheological fluid has the properties that its viscosity has drastic changed under some magnetic fields therefore, Magnetorheological fluids has been used fur micro polishing of the micro part(for example, a spherical surface in a micro lens). The polishing process may appears as follows. A part rotating on the spindle is brought into contact with an Magnetorheological finishing(MRF) fluids which is set in motion by the moving wall. In the region where the part and the MRF fluid are brought into contact, the applied magnetic field creates the conditions necessary for the material removal from the part surface. The material removal takes place in a certain region contacting the surface of the part which can be called the polishing spot or zone. The polishing mechanism of the material removal in the contact zone is considered as a process governed by the particularities of the Bingham flow in the contact zone. Resonable calculated and experimental magnitudes of the material removal rate for glass polishing lends support the validity of the approach.

Dynamic Properties of Squeeze Type Mount Using MR Fluid (MR 유체를 이용한 스퀴즈모드형 마운트의 동특성)

  • 안영공
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.6
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    • pp.490-495
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    • 2003
  • This paper presents investigation of damping characteristics of squeeze mode type MR (magneto-rheological) mount experimentally. Since damping property of the MR fluid is changed by variation of the applied magnetic field strength, squeeze mode type MR mount proposed in the study has variable damping characteristics according to the applied magnetic field strength. In the present work, the performance of the mount was experimentally Investigated according to the magnetic field strength and exciting frequencies. The experimental results present that the MR mount can effectively reduce the vibration in a wide range of frequency by controlling the applied electromagnetic field strength. Viscous damping and stiffness coefficients of the MR mount tend to be changed according to the variation of the applied currents in this study and MR effect is reduced by increasing exciting frequency.

Identification of Negative Stiffness Effects in Magneto-Rheological Fluid based Squeeze Film Damper (자기유변유체를 이용한 스퀴즈 필름 댐퍼에서의 부강성 효과 규명)

  • 김근주;김정훈;이종원
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.739-744
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    • 2001
  • In order to investigate the stability of magneto-rheological fluid based squeeze film damper (MR-SFD), its negative stiffness effect, which arises from magnetization of MR-SFD, is identified theoretically and experimentally. The analytical model of MR-SFD includes the magnetic circuit as well as the displacement stiffness associated with the squeeze mode of MRF. Extensive experiments are carried out to measure the magnetic attraction forces generated in the MR-SFD, with the excitation frequency and the eccentricity of the journal varied, which are controlled by an active magnetic bearing. The simulation and experimental results are found to be in good agreement. It is concluded that the negative stiffness effect dominates only in the low frequency region because its effect diminishes in the high frequency region due to the eddy-current loss.

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