• 한국세라믹학회지
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• 제47권6호
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• pp.553-559
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• 2010

The synthesis behavior of nanoporous silica aerogel in the macroporous ceramic structure was observed using TEOS as a source material and glycerol as a DCCA(dry control chemical additive). Silica aerogel in the macroporous ceramic structure were synthesized through a sono-gel process. The wet gel in the macroporous ceramic structure were aged in ethanol for 72 h at $50^{\circ}C$. The aged wet gel was dried under supercritical drying condition. The addition of glycerol has a role of giving the uniform pore size distribution. The reproducibility of aerogel in the macroporous ceramic was improved in the glycerol(0.05 mol%) added to the silica sol and TEOS : $H_2O$=1 : 12.

• 한국분말재료학회지
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• 제18권3호
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• pp.269-276
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• 2011

The synthesis behavior of nanoporous silica aerogel in the macroporous ceramic structure was observed using TEOS as a source material and glycerol as a dry control chemical additive (DCCA). Silica aerogel in the macroporous ceramic structure was synthesized via sono-gel process using hexamethyldiazane (HMDS) as a modification agent and n-hexane as a main solvent. The wet gel with a modified surface was dried at $105^{\circ}C$ under ambient pressure. The addition of glycerol appears to give the wet gel a more homogeneous microstructure. However, glycerol also retarded the rate of surface modification and solvent exchange. Silica aerogel completely filled the macroporous ceramic structure without defect in the condition of surface modification (20% HMDS/nhexane at 36hr).

• 한국분말재료학회지
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• 제18권4호
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• pp.347-358
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• 2011

Two different schemes were adopted to fabricate ordered macroporous structures with face centered cubic lattice of air spheres. Monodisperse polymeric latex suspension, which was synthesized by emulsifier-free emulsion polymerization, was mixed with metal oxide ceramic nanoparticles, followed by evaporation-induced self-assembly of the mixed hetero-colloidal particles. After calcination, inverse opal was generated during burning out the organic nanospheres. Inverse opals made of silica or iron oxide were fabricated according to this procedure. Other approach, which utilizes ceramic precursors instead of nanoparticles was adopted successfully to prepare ordered macroporous structure of titania with skeleton structures as well as lithium niobate inverted structures. Similarly, two different schemes were utilized to obtain disordered macroporous structures with random arrays of macropores. Disordered macroporous structure made of indium tin oxide (ITO) was obtained by fabricating colloidal glass of polystyrene microspheres with low monodispersity and subsequent infiltration of the ITO nanoparticles followed by heat treatment at high temperature for burning out the organic microspheres. Similar random structure of titania was also fabricated by mixing polystyrene building block particles with titania nanoparticles having large particle size followed by the calcinations of the samples.

• 센서학회지
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• 제22권3호
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• pp.181-184
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• 2013

Highly ordered porous materials having mesopores in the walls of macropores showed improved adsorption dynamics results for VOC molecules, especially bulky molecules. These meso/macroporous mataerials were synthesized by the dual templating method, and mesopore and macropore size were controlled by adjusting the templates for each pore size regime. In the case of adsorption and desorption of small VOC molecules (toluene), although meso/macroporous MCM-41 with smaller mesopore size showed improved results, meso/macroporous SBA-15 with larger mesopore size was not improved regardless of the existence of macropores, since there was no limitation of movement through the larger mesopore. However, the adsorption dynamics of bulky VOC molecules (p-xylene) over meso/macroporous SBA-15 were drastically improved by increasing the macropore size.

• 한국전기전자재료학회논문지
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• 제30권2호
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• pp.67-73
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• 2017

Recently, macroporous ceramic materials with high electrical conductivity and mechanical strength are urgently needed for semiconductor and display manufacturing devices. In this work, we obtained electro-conducting macroporous aluminosilicate ceramics having surface resistivity of 108~1,010 ohm by dispersing electro-conducting carbon in ceramic matrix. By addition of 0.5~3.0 wt% frit glass, chemical bonding between grains was strengthened, and flexural strength was enhanced up to 160 MPa as a result. We evaluated the characteristics of present ceramics as vacuum chuck module for liquid crystal display display manufacturing devices.

• 한국세라믹학회지
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• 제48권5호
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• pp.360-367
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• 2011

Macroporous silicon carbide (SiC) ceramics were fabricated by powder processing and polymer processing using carbon-filled polysiloxane as a precursor. The effects of the starting SiC polytype, template type, and template content on porosity and flexural strength of macroporous SiC ceramics were investigated. The ${\beta}$-SiC powder as a starting material or a filler led to higher porosity than ${\alpha}$-SiC powder, owing to the impingement of growing ${\alpha}$-SiC grains, which were transformed from ${\beta}$-SiC during sintering. Typical flexural strength of powder-processed macroporous SiC ceramics fabricated from ${\alpha}$-SiC starting powder and polymer microbeads was 127 MPa at 29% porosity. In contrast, that of polymer-processed macroporous SiC ceramics fabricated from carbon-filled polysiloxane, ${\beta}$-SiC fillers, and hollow microspheres was 116MPa at 29% porosity. The combination of ${\alpha}$-SiC starting powder and a fairly large amount (10 wt%) of $Al_2O_3-Y_2O_3$ additives led to macroporous SiC ceramics with excellent flexural strength.

• 한국세라믹학회지
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• 제46권1호
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• pp.35-40
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• 2009

Using zirconia and poly (methyl methacrylate-coethylene glycol dimethacrylate) (PMMA) microbeads, macroporous zirconia ceramics were fabricated by a simple pressing method. Effects of template size and content on microstructure, porosity, and flexural and compressive strengths were investigated in the processing of the macroporous zirconia ceramics. Three different sizes of microbeads (8, 20, and $50{\mu}m$) were used as a template for fabricating the macroporous ceramics. The porosity increased with increasing the template size at the same template content. The flexural and compressive strengths were primarily influenced by the porosity rather than the template size. However, the strengths increased with decreasing the template size at the same porosity. By controlling the template size and content, it was possible to produce macroporous zirconia ceramics with porosities ranging from 58% to 75%. Typical flexural and compressive strength values at 60% porosity were ${\sim}30\;MPa$ and ${\sim}75\;MPa$, respectively.

• 한국분말재료학회지
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• 제21권5호
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• pp.389-398
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• 2014

Macroporous ceramics with tailored pore size and shape could be used for well-established and emerging applications, such as molten metal filtration, biomaterial, catalysis, thermal insulation, hot gas filtration and diesel particulate filters. In these applications, unique properties of porous materials were required which could be achieved through the incorporation of macro-pores into ceramics. In this article, we reviewed the main processing techniques which can be used for the fabrication of macroporous ceramics with tailored microstructure. Partial sintering, replica templates, sacrificial fugutives, and direct foaming techniques was described here and compared in terms of microstructures and mechanical properties that could be achieved. The main focus was given to the direct foaming technique which was simple and versatile approach that allowed the fabrication of macro-porous ceramics with tailored features and properties.

• 멤브레인
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• 제31권1호
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• pp.80-85
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• 2021

본 논문에서는 ~1.5 ㎛의 기공 크기를 가지는 고투과도 알파 알루미나 지지체 위에 도포된 서스펜션의 증발유도 자기조립 현상을 이용하여 중간층을 형성하는 새로운 코팅 방식을 소개한다. 새로운 코팅 방법으로 만들어진 중간층은 일반적으로 사용되는 담지법으로 코팅된 중간층과 비교하여 표면거칠기와 불균일도가 낮아 코팅에 적합하였다. 복합막 지지체로서의 평가를 위해 제조된 지지체는 감마 알루미나 복합막 제조에 사용되었다. 메조 기공을 가지는 감마 알루미나 복합막은 반복코팅 없이도 매크로 기공 크기의 결함이 존재하지 않았으며 일반적으로 널리 사용되는 100~200 nm의 기공 크기를 가지는 지지체로부터 만들어진 같은 두께의 복합막과 비교하여 2.3배 이상의 높은 질소투과도를 보였다.

• 한국세라믹학회지
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• 제41권7호
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• pp.528-533
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• 2004

입자크기가 20∼700nm인 구형 실리카입자의 자연침강 혹은 원심분리법으로 제조한 주형체에 탄화규소 전구체 polymethyl-silane (PMS) 혹은 polycarbosilane (PCS) 고분자 용액을 함침한다음, 가교 및 1000∼140$0^{\circ}C$ 열분해하고 마지막으로 불산 (HF)으로 실리카를 식각하여 84∼658nm 기공이 3차원으로 정렬된 메크로다공성(macroporous) 탄화규소 세라믹과 불규칙적인 15∼65nm 기공을 가진 메조다공성(mesoporous) 탄화규소 세라믹을 제조하였다. 전자는 112nm 실리카 입자 주형체를 사용하여 140$0^{\circ}C$로 처리했을 때, 표면적 584.64$m^2$g$^{-1}$을 나타낸 반면, 후자는 20-30nm 실리카 주형체를 사용하여 100$0^{\circ}C$로 처리하였을때, 최대의 표면적 619.4$m^2$g$^{-1}$를 나타내었다, 이와 같이 사용된 실리카 입자, 고분자 전구체, 그리고 열처리 조건에 따른 기공특성을 SEM. TEM 및 BET으로 분석 설명하였다.