• 품질경영학회지
• /
• 제24권2호
• /
• pp.44-53
• /
• 1996

This paper deals with the problem of selecting optimal wear limit and initial process mean in a wear-out process. Consider a material removal processing machinery where 1)there are deffective items by linear shift in the mean of the diameter of to be processed with varing process variance and 2)there can be any failure in the machine tools or to be processed. In the previous studies, the one is analyzed by 'Model of Producing Goods' in quality control area and the other, any failure, is analyzed by 'Model of Producing Services' in reliability area. We propose a new integrated maintenance model, considering the percent defective and the failure rate. A numerical example for the model is given.

• 한국신뢰성학회지:신뢰성응용연구
• /
• 제17권4호
• /
• pp.343-354
• /
• 2017

Purpose: This paper evaluates the reliability of tapered grid couplings and presents test results through performance and life tests. Methods: The performance and life test method were presented by analyzing the failure modes for the tapered grid coupling. Zero failure test time was calculated to evaluate the reliability of tapered grid couplings and the test was performed under accelerated conditions. The nondestructive test and wear analysis using weighing were also carried out to check the failure modes of the field conditions. Conclusion: This study can be provided to improve the product reliability through failure analysis of a tapered grid coupling. The performance test results of before and after the accelerated life test were presented to confirm the improved reliability of the tapered grid coupling.

• 한국농업기계학회:학술대회논문집
• /
• 한국농업기계학회 2017년도 춘계공동학술대회
• /
• pp.17-17
• /
• 2017

In electric agricultural machine the gearhead is needed to convert the high speed low torque rotation motion generated by DC motor to lower speed high torque motion used by the vehicle. The gearhead consist of several spur gears works as reduction gears. Spur gear have straight tooth and are parallel to the axis of the wheel. Spur gears are the most easily visualized gears that transmit motion between two parallel shafts and easy to produce. The modeling and simulation of spur gears in DC motor gearhead is important to predict the actual motion behavior. A pair of spur gear tooth in action is generally subjected to two types of cyclic stress: contact stress and bending stress including bending fatigue. The stress may not attain their maximum values at the same point of contact fatigue. These types of failure can be minimized by analysis of the problem during the design stage and creating proper tooth surface profile with proper manufacturing methods. To improve its life expectation in this study modal and stress analysis of gearhead is simulated using ansys work bench software based on finite element method (FEM). The modal analysis was done to understand gearhead deformation behaviour when vibration occurs. FEM static stress analysis is also simulated on gearhead to simulate the gear teeth bending stress and contact stress behavior. This methodology serves as an approach for gearhead design evaluation, and the study of gear stress behavior in DC motor gearhead which is needed in the small workshop scale industries.

• Journal of Biosystems Engineering
• /
• 제28권6호
• /
• pp.537-544
• /
• 2003

The objectives of this study were to investigate the failure characteristics of a total of 90 parts of tractor driveline, and to predict their average annual demands required to perform the after-sales service. The failure characteristics such as failure mode, mean time between failures, characteristic life and reliability were analyzed using the data collected through the experienced mechanics at the part centers of the tractor manufacturers. The analysis was based on the assumption that the failure distribution follows the Weibull distribution. The average annual demands were also predicted for the replacement parts using the mean time between failures and the renewal theory based on the Weibull distribution. The results of the study revealed that the driveline parts failure was mostly from wearout and their average characteristic life is about 1.760 hours. The estimated mean time between failures was in a range of 670∼3,740 hours and reliability in a range of 40∼60％. The annual replacement demands were in a range of 4∼45 for a service of 100 tractors.

• 대한기계학회논문집A
• /
• 제40권8호
• /
• pp.721-724
• /
• 2016

실제 사용되는 기계 구조물의 수명 예측은 공정산포, 미래의 하중조건, 손상 모델의 불완전성 등으로 인하여 실험실에서 얻은 결과와 차이를 보일 수 밖에 없다. 본 연구에서는 이러한 불확실성이 내포된 기계 구조물의 피로파괴를 사전에 예지하기 위해 이중센서를 개발하고, 상온에서 단축 피로 하중을 받는 구조물에 적용하여 실증하였다. 이중 센서는 피로하중을 받는 대상 구조물보다 약간 더 큰 응력이 인가되도록 고안된 감지 구조물에 변형률 게이지를 부착한 형태이며, 균열이 센서자체에 먼저 발생함으로써 피로파괴를 예지하며, 쌍으로 제작된 감지부의 변형률 차를 이용하여 변동하중 하에서도 정상상태와 고장상태를 구분이 가능하다.

• 한국기계연구소 소보
• /
• 통권17호
• /
• pp.61-68
• /
• 1987

The main objective of this paper is to develop the computer-aided vibrational signal processing and monitoring system of rotating machinery. This system has an automatic data acquisition capability and analyze for machine fault diagnosis. By spectrum analysis, machine’s failure can be identified. The monitoring system enables diagnosis of the fault in rotating machinery. In this study, the conventional electrical fans are selected as a model case. The date processing and fault monitoring system proposed here can be applied to the automation of the inspection process in assembling motor-shaft systems. The automatic inspection can enhance the product quality and keep it stable. Since the proposed system is developed for personal computers, it might be cheap in cost and easy in installation.

• 동력기계공학회지
• /
• 제16권6호
• /
• pp.59-65
• /
• 2012

Torque Generator is a product which has function to transform hydraulic energy to mechanical energy of torque and rotating speed, and be used for direction change device of agricultural machines. This study proposes failure analysis and test analysis on torque generator and introduces a process that reliability of a product is enhanced by design improvement. And also it presents improvements of maximum output torque by modifying design and surface treatment. Lastly it verifies reliability improvement by analyzing test results of before and after life test.

• 산업경영시스템학회지
• /
• 제21권48호
• /
• pp.279-289
• /
• 1998

This study deals with the schemes of design, plan and operate maintenance management support systems and with the engineering approach for the solutions to build the maintenance management for the production efficiency. Maintenance Management Information System(MMIS) is the task that must focus on machinery historical data and planned maintenance action. Also the efficient supporting system in a maintenance management is achieved by database which is based on process of machinery's failure history. Designing method of maintenance management information system, maintenance modules are consisted of six factors ; machinery's historical data, lubrication control, check sheet, repair work, availability report, and performance report(control board and detailed reports), and then operators can rapidly utilize data in work place. In the implementation of designed model, program coding has been developed by Visual Basic 3.0. Data insertion, deletion and updating which perform menu screen is implemented by reading data from database. Implementation model based on LAN environment and related data is stored in Microsoft DBMS.

• International Journal of Fluid Machinery and Systems
• /
• 제4권2호
• /
• pp.289-306
• /
• 2011

In the development of very high head pumped storage projects, one of the critical problems is the strength of pumpturbine runners. Data obtained by stress measurements of high head pump-turbine runners indicated that dynamic stress due to the vibration of runner might be detrimental, possibly to cause fatigue failure, if the runner were designed without proper consideration on its dynamic behaviour. Numerous field stress measurements of runners and model tests conducted with hydrodynamic similarity revealed that the hydraulic excitation force developed by the interference of rotating runner blades with guide vane wakes sometimes would induce such heavy vibration of runner. Theoretical and experimental investigations on both the hydraulic excitation force and the natural frequencies of runner have been conducted to explore this forced vibration problem.

• 한국유체기계학회 논문집
• /
• 제15권6호
• /
• pp.31-38
• /
• 2012

Rotor of rotating machinery is the highly damaged part. Fault of 7 different types was confirmed as the main causes of rotor damage from the pump failure history data in domestic and U.S. nuclear. For each fault types, simulation testing was performed and fault signals were collected form the sensors. To calculate the statistical parameters of time-domain & frequency-domain, measured signals were analyzed by using the discrete wavelet transform, fast fourier transform, statistical analysis. Total 84 parameters were obtained. And Effectiveness factor were used to evaluate the discrimination capacity of each parameter. From the effectiveness factor, RAW-P4/RAW-P7/WT2-NNL/WT2-EE/WT1-P1 showed high ranking. Finally, these parameters were selected as the feature parameters of intelligent fault diagnostics for rotor.