• Title/Summary/Keyword: Machine Tool Spindle

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Optimal Cutting Condition of Tool Life in the High Speed Machining by Taguchi Design of Experiments (다구찌 실험 계획법을 이용한 고속가공에서 공구수명 조건의 최적화)

  • Lim, Pyo;Yang, Gyun-Eui
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.4
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    • pp.59-64
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    • 2006
  • High Speed Machining(HSM) reduces machining time and improves surface accuracy because of the high cutting speed and feedrate. Development of HSM makes it allowable to machine difficult-to-cut material and use small-size-endmill. It is however limited to cutting condition and tool material. In the machining operation, it is important to check main parameter of tool life and select optimal cutting condition because tool breakage can interrupt progression of operation. In this study, cutting parameters are determined to 3 factors and 3 levels which are a spindle speed, a feedrate and a width of cut. Experiment is designed to orthogonal array table for L9 with 3 outer array using Taguchi method. Also, it is proposed to inspect significance of the optimal factors and levels by ANOVA using average of SN ratio for tool life. Finally, estimated value of SN ratio in the optimal cutting condition is compared with measured one in the floor shop and reduction of loss is predicted.

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Efficiency Optimization Control for Field-Weakening Region of Synchronous Reluctance (동기 리럭턴스 전동기의 약계자 영역을 고려한 효율 최적화 제어)

  • Lee, Jung-Chul;Lee, Hong-Gyun;Chung, Dong-Wha
    • Proceedings of the KIEE Conference
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    • 2001.07b
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    • pp.1169-1171
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    • 2001
  • Synchronous reluctance motors(SynRM) for the application such as an electric vehicle, compressor drives of air conditioner and machine tool spindle drives require a wide field-weakening speed range. In order to improve the efficiency performance in such applications, this paper has examined the loss and the efficiency characteristics of SynRM mainly in the field-weakening speed region over the base speed. The control strategy in order to offer a efficiency optimization operation is shown and the copper and iron losses driven the equivalent circuit model of the machine is minimized. The usefulness of the proposed efficiency optimization control is verified through the SynRM durve system.

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A Study on the High Speed Machining of Major Structure in Aircraft (항공기 대형구조물의 고속가공에 관한 연구)

  • Lee, Uoo-Myeong;Kim, Nam-Kyung;Kim, Hae-Ji;Jang, Jeong-Hwan;Yulkok Ltd., Yulkok Ltd.
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.1
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    • pp.119-124
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    • 2012
  • The study on high speed machining was conducted for wing and rib parts of major structure in aircraft in order to investigate a optimal cutting condition and machining method using a high speed machine with 33,000rpm. Preliminary tests, such as high speed cutter test and spindle vibration test of high speed machine, were performed and the high speed machining was conducted in 3times after the preliminary test results were applied to a NC program for manufacturing.

An Error Motion Analysis of Rotary Stage Driven By PZT (PZT로 구동되는 회전 스테이지의 오차 운동 분석)

  • Kim, Jin-Ho;Shin, Dong-Ik;Yun, Deok-Won;Han, Chang-Soo;Lee, Sang-Moo;Nam, Kyung-Tae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.132-136
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    • 2008
  • Axis of rotation error on rotary system are significant; such as the spindle radial error motion of a aligner, wire bonder and inspector machine which results in the poor state of manufactured goods. In this paper, the simple stage which consists of one PZT actuator and rotary encoder, is analyzed and measured by high resolution capacitance type displacement sensor. As the result of experiment, the paper discusses several issues that must be considered when designing rotary stage driven by PZT.

Verification of NC code for Nulti-Axis Drilling machines (다축 드릴 가공기의 NC 코드 검증)

  • 이희관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.263-268
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    • 1999
  • The most important things to the tube the of the heat exchanger are the precision of t hole position and the quality of the drill face. Nowadays, 6 and 12 spindle multi-drilling machine controlled by CNC or used to drill holes of the tube sheet. The drilling of 12 axes can offer high speover three times as fast as the drilling of axis. However, the drilling of 12 axes h difficulty in controlling many motors to d spindles and assigning a corresponded numbe accurately to each axis. In the past, conventional method to inspect the code the drilling was machining holes on a thin plate previously which resulted in the productivity because it required a h production cost by machining and weldin time. In this thesis, there are two drilling codes different from CNC code. M code is used to control many motors and S code is used to assign a correspondent number for each axis. For increasing the productivity by removing process, this paper is intended to take simulation of the drill machining c including 6 and 12 axis on the persona computer.

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Estimation of Measurement Uncertainty for Vibration Tests in the Machine Tool Main Spindle (공작기계 주축회전체 진동 측정에서의 불확도 추정 방법)

  • Lee, Jung-Hoon;Yoon, Sang-Hwan;Chau, Dinh Minh;Park, Min-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.4
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    • pp.404-409
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    • 2011
  • Report on the notion of uncertainty is important. The reason is that the measured value includes a lot of uncertain factors. Reliable results can't be derived without the notion of uncertainty. The mathematical model to evaluate uncertainty considering the quality of vibration is important to evaluate uncertainty, and it must contain the every quantity which contributes significantly to uncertainty in the measured results. In this paper, the evaluation of uncertainty analysis about rotor vibration measurements of machine tools is presented to evaluate the most important factors of uncertainty.

Presumption for Mutual Relation of the End-Milling Condition on Surface Roughness of Al Alloy by Regression Analysis (회귀분석을 이용한 Al 합금의 표면거칠기에 미치는 엔드밀 가공조건의 상관관계 추정)

  • 이상재;배효준;박흥식;전태옥
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.5
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    • pp.46-52
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    • 2003
  • End-milling have been used widely in industrial system because it is effective to a material manufacturing with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in precision machine part and electronic part. The optimum surface roughness has an effect on end-milling condition such as, cutting direction spindle speed, feed rate and depth of cut, etc. Therefore this study was carried out to presume for mutual relation of end-milling condition to get the optimum surface roughness by regression analysis. The results shown that coefficient of determination($\textrm{R}^2$) of regression equation has a fine reliability of 87.5% and regression equation of surface rough is made by regression analysis.

Evaluation of Precision Cutting Performance by Bending Vibration Made Shapes of Main Spindle (주축 진동특성을 이용한 정밀가공 성능평가)

  • Park, Bo-Yong;Kim, Jong-Gwan
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.3
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    • pp.191-197
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    • 1993
  • In this paper, experimental studies are mainly carried out for the evaluation of precision cutting performance of a machine tool spincle running at high speed with the low load, in consideration of the bending vibration characteristics. As a result a process in presented for the practical application in the machine tools industry to evaluate the cutting performance in design stage of spindles.

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A Study on the Development and Performance Evaluation of an ATC Test Bench (ATC Test Bench 개발 및 성능평가에 관한 연구)

  • Kim, Jae-Hyun;Choi, Jun-Young;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.5
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    • pp.489-493
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    • 2012
  • Automatic tool changers(ATCs) store tools used in a machining center to its magazine and changes the tools automatically. Tools of machine centers are changed and then precisely equipped to spindle system by the ATC. Therefore, the stability and reliability of the ATC is very important. But, there is lack of development and evaluation on basic performance and vibration of the ATCs. So, in this study, a BT40 ATC test bench was developed to verify stability and reliability of BT40 ATCs.

Feed Optimization Based on Virtual Manufacturing for High-Efficiency Turning (고능률 선삭 가공을 위한 가상 가공 기반의 이송량 최적화)

  • Kang, You-Gu;Cho, Jae-Wan;Kim, Seok-Il
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.9
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    • pp.960-966
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    • 2007
  • High-efficient machining, which means to machine a part in the least amount of time, is the most effective tool to improve productivity. In this study, a new feed optimization method based on virtual manufacturing was proposed to realize the high-efficient machining in turning process through the cutting power regulation. The cutting area was evaluated by using the Boolean intersection operation between the cutting tool and workpiece. And the cutting force and power were predicted from the cutting parameters such as feed, depth of cut, spindle speed, specific cutting force, and so on. Especially, the reliability of the proposed optimization method was validated by comparing the predicted and measured cutting forces. The simulation results showed that the proposed optimization method could effectively enhance the productivity in turning process.