• Title/Summary/Keyword: Machine Element

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Tribological Characteristics of Soft/Hard Coating for High-Speed Rotating Machine Elements (고속회전 하는 정밀부품을 위한 연질/경질 코팅의 트라이볼로지적 특성에 관한 연구)

  • 오진규;정구현;김대은;유제환;김형채
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.393-397
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    • 2003
  • Recently, rotating elements which use mechanical and electrical systems have been utilized for high speed and accuracy to increase the performance. The most important thing to get a more reliable system is to understand the friction, wear and characteristics which has an effect on various coated surfaces. In this study, the tribologicali characteristics of various soft/hard materials were investigated by using a custom-built pin-on-reciprocator tester From the experimental results, it was found that the friction coefficients of the soft material coated surfaces were lower under various normal loads due to trier self-lubricating ability and material transfer to the counter surface.

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High Temperature Demagnetization Characteristic Analysis of High-Speed Machine with Diametrically Magnetized Permanent Magnet Rotor (직경방향 자화된 영구자석 회전자를 갖는 초고속 전동기의 고온 감자 특성 해석)

  • Jang, Seok-Myeong;Cho, Han-Wook;Kwon, Jung-Ki;Park, Ji-Hoon;Lee, Sung-Ho
    • Proceedings of the KIEE Conference
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    • 2004.04a
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    • pp.74-76
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    • 2004
  • This paper deals with the analytical method to calculate the high temperature demagnetization characteristics of a high-speed machine with diametrically magnetized permanent magnet rotor. The equivalent magnetic circuit model is used to analyze the magnet operating point on high temperature condition. Agreements have been obtained between the results of the analytical model and finite-element analysis on prototype high-speed motors.

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Simplified Design and Optimization of Slotless Brushless DC Machine for Micro-Satellites Electro-Mechanical Batteries

  • Abdi, Babak;Bahrami, Hamid;Mirtalaei, S.M.M.
    • Journal of Electrical Engineering and Technology
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    • v.8 no.1
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    • pp.124-129
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    • 2013
  • Electro-Mechanical Batteries have important advantages compared with chemical batteries, especially in Low Earth Orbit satellites applications. High speed, slotless, external rotor, brushless DC machines are proposed and used in these systems as Motor/Generator. A simplified analytic design method is given for this type of machines and, the optimization of machine in order to have maximum efficiency and minimum volume and weight are given in this paper. Particle swarm optimization (PSO) is used as the optimization algorithm and the finite element-based simulations are used to confirm the design and optimization process and show less than 6% error in parametric design.

Topology Optimal Interior Permanent Magnet Machine to Improve the Utilization Ratio of Permanent Magnet (영구자석 사용 효율 향상을 위한 IPM 전동기의 최적 토폴로지)

  • Tao, Xu;Zhang, Dianhai;Zhu, Lixun;Koh, Chang-Seop
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.862-863
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    • 2015
  • This paper presents an improved estimation procedure for the contribution to no-load flux linkage created by the permanent magnet (PM) in interior permanent magnet synchronous machines. In the proposed method, the saturation effect in stator and rotor cores are taken into account by utilizing the frozen permeability method (FPM). This improved procedure can evaluate the contribution for each local element in the PM to the no-load flux linkage. According to the analysis results, an effective PM topology optimal design can be carried out to achieve high utilization ratio of PM in the machine. In order to determine the threshold of the low contribution of PM for removing, one multi-objective optimization model is proposed. Based on the optimal threshold, the final optimal topology design of PM can be achieved.

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A study on Improvement of Workpiece Deformation In High Frequency Heat Treatment (고주파 열처리에서 공작물 변형 개선에 관한 연구)

  • Hong, Sung-Oh;Kim, Hong-Bae;Cho, Gyu-Jae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.2
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    • pp.31-36
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    • 2003
  • Base and saddle feed drive system in machine tool puts in operation for Improvement of life and endure by high frequency heat treatment. In this time, work requirement of establishment to gets by repeat experimentation. In this paper, using the finite elementary method, we predict and revision processing, and gets minimizing of deformation and reduce the progress of Grinding works. Moreover, having high frequency heat treatment, the maximum deformation genesis m the middle parts without slideway length. Take deformation Into finite element program (ANSYS) of taper process in roughing process, after having high frequency heat treatment, existed quantity of deformation can be reduced down to 80 percents.

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Development of the Practical and Adaptive Three Steps Die for Sheet Metal Working (part 2) (Die Design, Making and Tryout)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.229-233
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    • 2000
  • In order to prevent the defects, the optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and it's phenomena, die structure, machine tool working for die making, die materials and it's heat treatment, metal working in field, their know how etc. are included in those factors. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. Part2 of this study reveals with ultra precision progressive die design, its making and tryout.

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Development of the Practical and Adaptive Three steps Die for Sheet Metal Working(part 1) (Analysis of Production Part and Strip Process Layout Design)

  • Sim, Sung-Bo;Song, Young-Seok;Sung, Yul-Min
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.224-228
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    • 2000
  • The piercing and blanking of thin sheet metal working is specified division in press die design and making. In order to prevent the detects, the optimum design of the production part, strip process layout, die design, die making and try out etc. re necessary the analysis of effective factors. For example, theory and practice of metal shearing process and its phenomena, die structure, machine tool working for die making, die materials and its heat treatment, metal working in industrial and its know how etc. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. This study regards to the aim of small quantity of production part's press working. Part 1 of this study reveals with production part and strip process layout design.

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A Case Study on the Static and Dynamic Design Improvement of a Machine Tool Structure by Using F.E.M. (유한요소법을 이용한 공작기계구조물의 정적 및 동적 설계 개선 사례)

  • 최영휴;박선균;조병호;최영준
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.726-733
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    • 2000
  • In this article, we introduce a practical case study of the structural design improvement for a vertical machining center. During test operations, it have experienced excessive deflections and vibrations due to the fluctuating forces generated by the ball-screw thrust motor. At first we did investigate where and how much deflections and vibrations had been brought about on it. Next we made some possible structural design alternatives. It is a matter of course to compare finite element static and dynamic analysis results of both the original design and alternatives. Fortunately we have been able to find out a good one among those alternatives.

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An Analysis of the Thermal Characteristic according to the Cooling Method of the High Speed Spindle Housing (고속 주축 하우징의 냉각방식에 따른 열특성 해석)

  • Jeong D.S.;Kim S.T.;Choi D.B.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.447-448
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    • 2006
  • High speed machining is the core technology that influences the performance of machine tools, and the high speed motor spindle is widely used fur the high speed machine tools recently. The important problem in this spindle is to reduce and minimize the thermal effect by motor and bearing. In this study, the analysis of thermal characteristic of spindle is performed according to the cooling methods of housing by using finite element method. This result can be applied to the design and manufacture of the high speed spindle.

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The Effect of an Internal Damping on the Stability of Machine Tool Engineers Subjected to Dry Friction Force (내부감쇠가 건성마찰력을 받는 공작기계의 안정성에 미치는 효과)

  • 고준빈
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.112-119
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    • 2004
  • This paper discussed on the effect of an internal damping on the stability of an elastic material subjected to dry friction force. Dry friction forces act tangentially at the contact surface between a moving belt and elastic material. The elastic material on a belt moving is modeled for simplicity into a cantilevered beam subjected to distributed follower force. In the analysis, the discretized equations derived according to finite element method are used. The impulse response of the beam are studied by the mode superposition method to observe the growth rate of the motion. It is found that the internal damping in cantilevered beam subjected to distributed follower force may act destabilizing.