• Title/Summary/Keyword: MICRO-VOID

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섬유의 표면개질이 수지이동 성형공정에서의 유동특성 및 젖음성에 미치는 영향 (Effects of Fiber Surface Modification on the Flow Characteristics and Wettability in the Resin Transfer Molding Process)

  • 김세현;이건웅;이종훈;김성우;이기준
    • 유변학
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    • 제11권1호
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    • pp.34-43
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    • 1999
  • 수지 이동 성형공정에서 섬유직조가 수지에 의해 함침될 때 발생하는 기공 또는 나쁜 젖음성은 최종 성형품의 물성 저하에 심각한 영향을 미치게 된다. 본 연구에서는 수지이동 성형공정에서의 이러한 문제점을 극복하기 위한 기초 데이터를 제공하기 위하여, 실란 커플링제를 사용한 섬유의 표면 개질이 수지의 유동특성과 수지와 섬유 사이의 젖음성 및 기공함량에 미치는 영향을 조사하였다. 빔 형태의 금형을 대상으로 에폭시 수지와 평직형태의 유리섬유를 사용하여 미시적인 유동가시화 실험 및 경화실험을 수행하였다. 섬유의 표면을 개질함으로써 수지와 섬유 사이의 동적 접촉각이 감소하고 위킹속도는 증가한 것으로 나타났으며, 이러한 결과로부터 본 연구에서 사용한 화학적 표면개질이 섬유직조의 젖음성 및 미시적 흐름 거동을 향상시킬 수 있는 중요한 요인임을 확인할 수 있었다. 또한 수지의 높은 온도와 낮은 침투 속도는 동적 접촉각을 감소시키기 위한 중요한 가공 변수임을 알 수 있었다. 그러나 섬유직조의 투과성은 표면을 개질하였을 경우 오히려 감소하였는데, 이는 젖음성의 향상으로 인하여 수지와 섬유 사이의 접촉시간의 증가에 기인하는 것으로 생각된다. 마지막으로 경화공정을 통해 제조된 시편의 기공 함량을 측정 비교한 결과, 표면개질은 수지이동 성형공정에서의 기공형성에도 중요한 변수로 작용하여, 수지와 섬유 사이의 젖음성을 향상시키고, 최종 성형품의 기공함량을 감소시킴을 확인할 수 있었다.

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마찰교반공정을 통한 강재의 개질 영역에서의 미세조직에 미치는 합금원소의 영향 (Effect of Alloy Elements on Microstructure of Modified Area via Friction Stir Process in Steel Materials)

  • 김상혁;이광진;우기도
    • 한국재료학회지
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    • 제25권8호
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    • pp.370-375
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    • 2015
  • In this study, to confirm the effect of alloying elements on the phase transformation and conditions of the friction stir process, we processed two materials, SS400 and SM45C steels, by a friction stir process (FSP) under various conditions. We analyzed the mechanical properties and microstructure of the friction stir processed zone of SS400 and SM45C steels processed under 400RPM - 100mm/min conditions. We detected no macro (tunnel defect) or micro (void, micro crack) defects in the specimens. The grain refinement in the specimens occurred by dynamic recrystallization and stirring. The microstructure at the friction stir processed zone of the SS400 specimen consisted of an ${\alpha}$-phase. On the other hand, the microstructure at the friction stir processed zone of the SM45 specimen consisted of an ${\alpha}$-phase, $Fe_3C$ and martensite due to a high cooling rate and high carbon content. Furthermore, the hardness and impact absorption energy of the friction stir processed zone were higher than those of base metals. The hardness and impact absorption energy of FSPed SM45C were higher than that of FSPed SS400. Our results confirmed the effect of alloying elements on the phase transformation and mechanical properties of the friction stir processed zone.

풍화토 및 충적토 지반에 적용된 M.S.G공법의 차수효과 (Effect of water cut-off by M.S.G. method for weathered soil and alluvial soil)

  • 지덕진;우상백;강진기;김태한;박종호
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2003년도 봄 학술발표회 논문집
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    • pp.85-92
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    • 2003
  • Generally, ordinary portland cement(OPC) is widely used for grouting to reduce permeability of ground under the foundations of structures. But, it is hard to be injected into the microscopic voids, fissures and crevices in soil or rock formation for the OPC material. Therefore new method what is called MSG(Micro Silica Grouting) has been developed recently to improve the weak point of the OPC material. In this case study, in order to verify performance of the MSG's water cut-off, trial injections were performed in rear of CIP(Cast in Place Pile) on the site A(weathered soil) and B(alluvial soil) that are constructed for the subway No. 9 nowadays. To take the proper grouting method of the MSG in the trial injecting, the injections are carried out for grouting types(constant pressure or fixed Quantity) and grouting methods(1.5shot or 2.0shot) and to confirm the effects of water cut-off and the injection range of the MSG, the tests of permeability and indicator(phenolphthalein) response were performed before and after the injection. Through the tests results, we could affirm the effects of water cut-off of the MSG and the injection range for the weathered and alluvial soil layers near the Han River. Finally we could make sure the application of the MSG method in actual construction under the layers.

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중성자조사재료의 acoustic Barkhausen noise의 harmonic frequency 분석 (Harmonic frequency analysts of acoustic Barkhausen noise on neutron irradiated material)

  • 심철무;박승식;구길모;손재민;이창희
    • 한국음향학회:학술대회논문집
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    • 한국음향학회 1999년도 학술발표대회 논문집 제18권 2호
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    • pp.401-406
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    • 1999
  • In relation to a non-destructive evaluation of irradiation damages of micro-structure interstitial, void and dislocation, the changes in the hysteresis loop, Barkhausen noise amplitude and the harmonics frequency due to a neutron irradiation were measured and evaluated. The Mn-Mo-Ni low alloy steel of RPV was irradiated to a neutron fluence of $2.3\times10^{19}\;n/cm^2\;(E\geq1\;MeV)\;at\;288^{\circ}C$. The saturation magnetization of neutron irradiated metal did not change. The neutron irradiation caused the coercivity to increase, whereas susceptibility to decrease. The amplitude of Barkhausen noise parameters associated with the domain wall motion were decreased by a neutron irradiation. The spectrum of Barkhausen noise is analysed with an applied frequency of 4 Hz and 8 Hz, sampling time of $50\;{\mu}sec\;and\;20\;{\mu}sec$. The harmonic frequency shows 4 Hz, 8 Hz, 12 Hz; and 16 Hz reflected from an unirradiated specimen. On the contrary, the harmonic frequency disappeared on the irradiated specimen.

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초음파 C-스캔 탐상을 이용한 경량 압전세라믹 복합재료 작동기의 피로거동과 계면변화의 관계 연구 (Experimental Evaluation of Fatigue Behavior and Interlaminar Phase in the Lightweight Piezoelectric Ceramic Composite Actuator Using the Ultrasonic C-scan Inspection)

  • 김철웅;남인창;윤광준
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1332-1336
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    • 2005
  • It could make the LIghtweight Piezoelectric Composite Actuator (LIPCA) damageable by the cyclic large deformation. If the progressive microvoid coalescence of LIPCA interlaminar took place, the decrease of the stiffness and the weakness of stress transmission and fiber bridging effect would make the fatigue characteristics worse suddenly. Therefore, it is required to study the variation of fatigue behavior and interlaminar condition in LIPCA under resonant frequencies. These studies such as the changeable fatigue phase and interlaminar behavior of LIPCA affected by the resonant frequencies should be carried out due to the strong anisotropy of CFRP layer. Hence, these studies are as follows. 1) The residual stresses distribution of interlaminar in LIPCA using the Classical Lamination Theory (CLT). 2) Comparative analysis of interlaminar behavior for the intact LIPCA versus LIPCA containing an artificial delamination during resonant frequency.

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모세관 리소그라피를 이용한 고종횡비 나노구조 형성법 (Capillary-driven Rigiflex Lithography for Fabricating High Aspect-Ratio Polymer Nanostructures)

  • 정훈의;이성훈;김필남;서갑양
    • 한국가시화정보학회지
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    • 제5권1호
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    • pp.3-8
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    • 2007
  • We present simple methods for fabricating high aspect-ratio polymer nanostructures on a solid substrate by rigiflex lithography with tailored capillarity and adhesive force. In the first method, a thin, thermoplastic polymer film was prepared by spin coating on a substrate and the temperature was raised above the polymer's glass transition temperature ($T_g$) while in conformal contact with a poly(urethane acrylate) (PUA) mold having nano-cavities. Consequently, capillarity forces the polymer film to rise into the void space of the mold, resulting in nanostructures with an aspect ratio of ${\sim}4$. In the second method, very high aspect-ratio (>20) nanohairs were fabricated by elongating the pre-formed nanostructures upon removal of the mold with the aid of tailored capillarity and adhesive force at the mold/polymer interface. Finally, these two methods were further used to fabricate micro/nano hierarchical structures by sequential application of the molding process for mimicking nature's functional surfaces such as a lotus leaf and gecko foot hairs.

오스템퍼드 구상흑연주철의 파괴특성에 미치는 Ni의 영향에 관한 연구 (Effect of Ni on the Mechanical Properties and Fracture Characteristics of Austempered Ductile Iron)

  • 백상호;김홍범;김창규;최창옥
    • 한국주조공학회지
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    • 제14권1호
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    • pp.52-61
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    • 1994
  • The effect of Ni addition, on the mechanical properties and fracture characteristics of Mo-Cu and Mo-Ni-Cu alloyed ductile iron austenitized at $900^{\circ}C$ and austempering temperatures of $250^{\circ}C$, $300^{\circ}C$ and $350^{\circ}C$. The tensile strength, yield strength and hardness are decreased and elongation and impact value are increased in both Mo-Cu and Mo-Ni-Cu alloyed austempered ductile iron, with increased austempering temperature. According to the austempering temperature are increased, the amount of retained austenite are increased. Maximum value of fracture toughness is obtained at $350^{\circ}C$ austempering temperature at this condition, the amount of retained austenite came to 40% in Mo-Ni-Cu alloyed ADI and 34% in Mo-Cu alloyed ADI. The fracture surface of ADI which had represented high toughness are showed a quasi-cleavage pattern and a dimple pattern with micro void. Comparing the fracture characteristics of Mo-Cu alloyed ADI with that of Mo-Ni-Cu alloyed ADI, the latter was superior to the former.

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Failure analysis of prestressing steel wires

  • Toribio, J.;Valiente, A.
    • Steel and Composite Structures
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    • 제1권4호
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    • pp.411-426
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    • 2001
  • This paper treats the failure analysis of prestressing steel wires with different kinds of localised damage in the form of a surface defect (crack or notch) or as a mechanical action (transverse loads). From the microscopical point of view, the micromechanisms of fracture are shear dimples (associated with localised plasticity) in the case of the transverse loads and cleavage-like (related to a weakest-link fracture micromechanism) in the case of cracked wires. In the notched geometries the microscopic modes of fracture range from the ductile micro-void coalescence to the brittle cleavage, depending on the stress triaxiality in the vicinity of the notch tip. From the macroscopical point of view, fracture criteria are proposed as design criteria in damage tolerance analyses. The transverse load situation is solved by using an upper bound theorem of limit analysis in plasticity. The case of the cracked wire may be treated using fracture criteria in the framework of linear elastic fracture mechanics on the basis of a previous finite element computation of the stress intensity factor in the cracked cylinder. Notched geometries require the use of elastic-plastic fracture mechanics and numerical analysis of the stress-strain state at the failure situation. A fracture criterion is formulated on the basis of the critical value of the effective or equivalent stress in the Von Mises sense.

Spectrum analysis of acoustic Barkhausen noise on neutron irradiated material

  • Sim Cheul-Muu;Park Seung-Sik;Park Duck-Gum;Lee Chang-Hee
    • 한국음향학회:학술대회논문집
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    • 한국음향학회 2000년도 학술발표대회 논문집 제19권 2호
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    • pp.231-234
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    • 2000
  • In relation to a non-destructive evaluation of irradiation damage of micro-structure of interstitial, void and dislocation, the changes in the hysteresis loop and Barkhausen noise amplitude and the harmonics frequency due to neutron irradiation were measured and evaluated. The Mn-Mo-Ni low alloy steel of reactor pressure vessel was irradiated to a neutron fluence of $2.3\times10^{19}n/cm^2$ $(E\ge1MeV)$ at $288^{\circ}C.$The saturation magnetization of neutron irradiated metal did not change. Neutron irradiation caused the coercivity to increase, whereas susceptibility to decrease. The amplitude of Barkhausen noise parameters associated with the domain wall motion were decreased by neutron irradiation. The spectrum of Barkhausen noise was analyzed with an applied frequency of 4Hz and 8Hz, and a sampling time of 50 $\mu$ sec and 20 $\mu$ sec. The harmonic frequency of Joule effect shows 4Hz, 8Hz, 12Hz and 16Hz reflected from an unirradiated specimen. On the contrary, the harmonic frequency disappeared for the irradiated specimen. Harmonic frequency of induced voltage of sinusoidal magnetic field And Spectrum of Barkhausen noise on material is determined.

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탄성형 에폭시의 흡습 열화에 따른 열적 및 기계적 특성에 관한 연구 (A Study on Thermal and Mechanical Properties of Elastic Epoxy with Water Aging)

  • 이관우;민지영;한기만;최용성;박대희
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제53권6호
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    • pp.293-299
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    • 2004
  • In this paper, thermal and mechanical properties of electric epoxy with water aging were discussed. We made elastic epoxy specimen adding a ratio of 0〔phr〕20〔phr〕, 35〔phr〕 and 53〔phr〕 with modifier to existing epoxy. We studied mechanical property of elastic resin after absorption in water from 0 to 484 hours. As a result, diffusion factor of elastic epoxy showed 20-21${\times}$10$^{-4}$ $\textrm{mm}^2$/s and general epoxy showed 9.5${\times}$10$^{-4}$ $\textrm{mm}^2$/s. Elastic property increased linearly according to addiction and decreased according to water absorption. Tensile strength was reduced according to addition. It was affected by water absorption of micro-void of elastic epoxy. Hardness inclined to decrease after increasing according to absorbed time. In water-absorption state, it was experimented a change of heat flow by temperature of elastic epoxy and change of thermal expansion coefficient. DSC (Differential Scanning Calorimetry) and TMA (Thermomechanical Analysis) equipments were used to measure Tg. A temperature ringe of DSC was from -0($^{\circ}C$) to 200($^{\circ}C$). One of TMA was from -0($^{\circ}C$) to 350($^{\circ}C$). In addition, we investigated structural analysis of water absorbed specimen using SEM (Scanning Electron Microscope).