• Title/Summary/Keyword: Low Temperature Waste Heat

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The Pressure Drop and Heat Transfer Characteristics of a Direct Contact 4-Stage Fluidized Bed Heat Exchanger (직접 접촉식 4단 유동층 열교환기의 압력손실 및 열전달 특성)

  • 임동렬;박상일;전광민
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.2
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    • pp.325-335
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    • 1992
  • In this work, direct contact 4-stage fluidized bed heat exchanger is experimentally studied to develop a new type of heat exchanger which recovers the energy contained in the high temperature waste gas exhausted from the industrial furnaces. A sand is used as a heat transfer medium in this experiment. To determine the optimum operating condition, 11 different perforated plates which have a different free area ratio with different hole diameter are used in the experiment. From the room temperature experiment, the pressure drop which is caused by fluidized bed formation is observed. The high temperature experiment is carried out to seek the optimum operating condition of high heat efficiency at low heat exchanger operation cost. The results of experiment are as following. The pressure drop in the high temperature condition can be predicted from the results of the room temperature experiment. And Nusselt number becomes smaller due to the increased interference between sand particles as Reynolds number increases when the dilute phase fluidized beds are formed in nigh temperature condition. But heat transfer amount through the total sand surface area become larger due to the large resident amount of sand. Considering the heat transfer amount and the heat exchanger operation cost, perforated plates which have either a 30% or 35% of free area ratio with 15mm of hole diameter are best fitted for our goal of this work. The values of .phi. which is a dimensionless number representing the absorption heat amount per unit sand rate are in the range from 0.4 to 0.5, when Reynolds number of waste gas ranges from 25-30 with these perforated plates.

A Study on the Thermal Flow of Waste Heat Recovery Unit (WHRU) for Ship's Organic Rankine Cycle Power Generation System using CFD Method (CFD를 활용한 선박고온도차발전용 WHRU의 열유동 해석에 관한 연구)

  • Whang, Dae-jung;Park, Sang-kyun;Jee, Jae-hoon;Bang, Eun-shin;Oh, Cheol
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.27 no.5
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    • pp.647-655
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    • 2021
  • The IMO (International Maritime Organization) is discussing the improvement of energy ef iciency of ships in order to reduce greenhouse gas emissions from ships. Currently, by applying an ORC power generation system using waste heat generated from ships, high energy conversion efficiency can be expected from ships. This technology uses an organic medium based on Freon or hydrocarbons as the working fluid, which evaporates at a lower temperature range than water. Through this, it is possible to generate steam (gas) and generate power at a low and low temperature relatively. In this study, the analysis of heat flow between the refrigerant and waste heat in the ORC power generation system, which is an organic Rankine cycle, is analyzed using 3D simulation techniques to determine the temperature change, velocity change, pressure change, and mass change of the fluid flowing of the WHRU (Waste Heat Recovery Unit) inside and the outside the structure. The purpose of this study is to analyze how the mass change affects the structure, and this study analyzed the heat transfer of the heat exchanger from the refrigerant and the exhaust gas of the ship's main engine in the ORC power generation system using this technique.

Study on the Thermal Characteristics of Organic Rankine Cycles for Use of Low-Temperature Heat Source (저온열원 활용을 위한 유기랭킨사이클의 열적 특성에 관한 연구)

  • Jin, Jae-Young;Kim, Kyoung-Hoon
    • 한국태양에너지학회:학술대회논문집
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    • 2011.04a
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    • pp.191-194
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    • 2011
  • Low-grade waste heat has generally been discarded in industry due to lack of efficient recovery methods. In recent years, organic Rankine cycle(ORC) has become a field of intense research and appears as a promising technology for conversion of heat into useful work of electricity. In this work thermodynamic performance of ORC with superheating of vapor is comparatively assessed for various working fluids. Special attention is paid to the effects of system parameters such as the evaporating temperature on the characteristics of the system such as maximum possible work extraction from the given source, volumetric flow rate per 1 kW of net work and quality of the working fluid at turbine exit as well as thermal efficiency.

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Mechanical Load Performance Measurements of a Low Temperature Differential Stirling Engine with Water-Sprayed Heat Transfer according to Supply Water Flow Rates and Temperatures (스프레이 열전달을 이용한 저온도차 스털링 엔진의 고온수 공급 유량 및 온도에 따른 기계 부하성능 실험)

  • Sim, Kyuho;Jeong, Min-Seong;Lee, Yoon-Pyo;Jang, Seon-Jun
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.1
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    • pp.29-36
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    • 2015
  • Recently, Stirling engines are emerging as a key device for power conversion of renewable energy or waste energy. This study develops a LTDSE(Low Temperature Differential Stirling Engine) using a water spray for higher heat transfer and performs load performance tests for various flow rates and temperatures of hot water spray for variable engine loads emulated by a mechanical friction device. Internal temperature and pressure, working frequency and inlet and outlet temperature of the supply water are measured. As a result, the increases in flow rate and temperature of hot water respectively enhance the power output, efficiency and the working frequency, while the increasing engine load leads to decreases in working frequency but increases in the pressure amplitude. Eventually, it is revealed there exists a maximum shaft power of the test engine.

FEFLOW를 이용한 천부지열 활용 예측 모델링

  • 심병완;송윤호;김형찬
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2004.09a
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    • pp.399-402
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    • 2004
  • An aquifer thermal energy storage (ATES) model is simulated by FEFLOW according to the scenario of heat pump operation in two layered confining aquifer. The scenario is consisted of 4 steps: 90 days pumping (west well) and waste water injection (east well: 35 $^{\circ}C$), 90 day s stop, 90days pumping (east well) and waste water injection (west well: 5 $^{\circ}C$), and 95 days stop. The injection of the waste water is limited in the second layer and the first layer is aquitard. The temperature distribution at the surface shows low difference with reference temperature and opposit aspect with that of the second layer because the thermal transition through the first layer is very slow. Even though the simulated thermal transition in the aquifer system have a difference with real ATES system, optimal design and operate system can be developed with field tests and operational experience.

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A Simple Distillation Process Produce Fuel from Plastic Waste using Incorporate Heat Source

  • Thawichsri, Kosart;nilnont, Wanich
    • International journal of advanced smart convergence
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    • v.4 no.1
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    • pp.127-136
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    • 2015
  • This paper is a study of a simple distillation process. Its objective is to compare fuel production from plastic waste, its data collecting is from the factory and simple data calculated a suitable evaluation on the simple distillation plant built before calculation. The experiment with a simple distillation process is separated into three sections. The first section is a simple distillation process of distillation producing diesel using heat source by biomass. The second section is distillation process which produces fuel using heat source by burner. The third section uses heat source by burner incorporate with biomass. The experiment reveals that the result of the second section is the most efficient. In comparison with the experiments and the simple calculation, the result on the efficiency of work has error less than 5% and it is sufficient for the next experimental process. Thus, the study and design on a simple distillation process produces fuel from plastic waste has to concern mainly on design heat exchangers, flow rate and optimized temperature. Further study on this plant can be developed throughout the county due to its low cost and efficiency.

A comparing on the use of Centrifugal Turbine and Tesla Turbine in an application of Organic Rankine Cycle

  • Thawichsri, Kosart;nilnont, Wanich
    • International Journal of Advanced Culture Technology
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    • v.3 no.2
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    • pp.58-66
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    • 2015
  • This paper aims to compare the use of Centrifugal Turbine and Tesla Turbine in an application of Organic Rankine Cycle (ORC) Machine using Isopentane as working fluid expanding. The working fluid has boiling point below boiling water and works in low-temperature sources between $80-120^{\circ}C$ which can be produced from waste heat, solar-thermal energy and geothermal energy etc. The experiment on ORC machine reveals that the suitability of high pressure pump for working fluid has result on the efficiency of work. In addition, Thermodynamics theory on P-h diagram also presented the effect of heat sources' temperature and flow rate on any work. Thus, the study and design on ORC machine has to concern mainly on pressure pump, flow rate and optimized temperature. Result experiment and calculate ORC Machine using centrifugal Turbine efficiency better than Tesla turbine 30% but Tesla Turbine is cheaper and easily structure. Further study on the machine can be developed throughout the county due to its low cost and efficiency.

Effect of Fast ATF Warm-up on Fuel Economy Using Recovery of EGR Gas Waste Heat in a Diesel Engine (EGR 가스 폐열회수에 의한 디젤엔진의 연비에 미치는 ATF 워밍업의 영향)

  • Heo, Hyung-Seok;Lee, Dong-Hyuk;Kang, Tae-Gu;Lee, Heon-Kyun;Kim, Tae-Jin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.4
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    • pp.25-32
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    • 2012
  • Cold start driving cycles exhibit an increases in friction losses due to the low temperatures of metal components and media compared to the normal operating engine conditions. These friction losses are adversely affected to fuel economy. Therefore, in recent years, various techniques for the improvement of fuel economy at cold start driving cycles have been introduced. The main techniques are the upward control of coolant temperature and the fast warm-up techniques. In particular, the fast warm-up techniques are implemented with the coolant flow-controlled water pump and the WHRS (waste heat recovery system). This paper deals with an effect of fast ATF (automatic transmission fluid) warm-up on fuel economy using a recovery system of EGR gas waste heat in a diesel engine. On a conventional diesel engine, two ATF coolers have been connected in series, i.e., an air-cooled ATF cooler is placed in front of the condenser of air conditioning system and a water-cooled one is embedded into the radiator header. However, the new system consists of only a water-cooled heat exchanger that has been changed into the integrated structure with an EGR cooler to have the engine coolant directly from the EGR cooler. The ATF cooler becomes the ATF warmer and cooler, i.e., it plays a role of an ATF warmer if the temperature of ATF is lower than that of coolant, and plays a role of an ATF cooler otherwise. Chassis dynamometer experiments demonstrated the fuel economy improvement of over 2.5% with rapid increase in the ATF temperature.

Application of a Large Scale Heat Pipe System to Preheating the Fuel Gas of Low Heating Value (분리형 히트파이프의 저발열량 연료가스 예열시스템에 대한 적용연구)

  • Park, Heung Soo;Riu, Kap Jong;Lee, Jin Ho;Lee, Yong Kuk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.9
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    • pp.1085-1097
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    • 1999
  • A separate heat pipe system capacity of 3,700kW has been developed and applied to preheating the blast furnace gas for recovery of the waste heat from boiler. The system is designed to preheat the blast furnace gas up to $126^{\circ}C$ by using tho boiler exhaust gas of which temperature is $180^{\circ}C{\sim}220^{\circ}C$. The arrangement of the fin tubes as well as the shape of the fin has been carefully determined to minimize the fouling problems. The heat pipe system was found to be stable in circulation of the working fluid and the range of the temperature variation of the preheated blast furnace gas was within $10^{\circ}C$. It was proved through a long-term test that the selected tube arrangement and the shape of the fins are proper to prevent the fouling problems and that the pay-back period of the system Is within one year.

A Study on the Refrigerant Characteristics of the Organic Rankine Cycle Power System Using the Waste Heat of the Main Propulsion Engine (선박 주 추진 엔진폐열을 이용하는 고온도차발전시스템의 냉매특성에 관한 연구)

  • Song, Young-uk;Jee, Jae-hoon;Park, Sang-kyun;Oh, Cheol
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.27 no.6
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    • pp.839-845
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    • 2021
  • In this study, it shows the efficiency of each refrigerant through simulation method for ORC (Organic Rankine Cycle) power generation that converts waste heat discarded by ship exhaust into electricity for the purpose of reducing CO2 emission and increasing ship waste heat recovery. by Simulation was performed with waste heat from the exhaust gas which is relatively high temperature and cooling sea water which is relatively low temperature from ships. As a result of the sea water cooling ORC power generating system, efficiency of the working fluid with R717 is highest as a 2.86 % and the next working fluid is R152a, R134a, R143a and R125a.