• Title/Summary/Keyword: Limit Strain

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A study on working limit of cold forging of carbon steel (냉간단조에 있어서 탄소강의 가공한계에 관한 연구)

  • Jae, Jin-Soo;Kang, Jong-Hun;Kang, Seong-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.7
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    • pp.1081-1088
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    • 1997
  • The purpose of this work is to investigate the working limit of carbon steel and forging condition of cold forging. The fracture criteria which was proposed by Oyane and Osakada was used. Compression test, hardness study and tension test by Oyane's creteria, microstructure study by Osakada's were carried out. The results were compared with each other. It was found that working limit on compressive hydrostatic stress is increased in comparison with that of tensile stress field and can be forecasted the fracture limit of closed cold forging.

Limit load analyses of weld-center cracked plates under tension (용접부 중앙에 균열이 존재하는 인장 평판에 대한 한계하중 해석)

  • Song, Tae-Kwang;Kim, Yun-Jae;Kim, Jong-Sung;Jin, Tae-Eun
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1830-1835
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    • 2007
  • In the present work, the effect of strength mismatch on plastic limit loads is quantified for strength-mismatched plates with constant-depth surface cracks under tension, via three-dimensional, small strain elastic-perfectly plastic finite element analyses. Relevant variables related to plate and crack geometries are systematically varied, in addition to the weld width. An important finding is that a parameter related to the weld width-to-ligament ratio is proposed, based on which limit loads can be uniquely quantified. The proposed limit load solutions is a valuable input to estimate nonlinear fracture mechanics parameters based on the reference stress approach.

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A Study on the Forming Limit Diagram Tests of Metal Sheets (금속 판재의 성형한계도 시험법에 관한 연구)

  • Jang, Uk-Kyeong;Jang, Yun-Ju;Kim, Hyung-Jong
    • Journal of Industrial Technology
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    • v.30 no.A
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    • pp.49-57
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    • 2010
  • A forming limit diagram (FLD) defines the extent to which specific sheet material can be deformed by drawing, stretching or any combination of those two. To determine the forming limit curve (FLC) accurately, it is necessary to perform the tests under well-organized conditions. In this study, the influence of several geometric or process parameters such as the blank shape and dimensions, strain measuring equipments, test termination time, forming speed and lubricants on the FLC is investigated.

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Determination of winding diameter based on bending strain analysis for REBCO coated conductor tapes

  • Leon, M.B. De;Dedicatoria, M.J.;Shin, H.S.
    • Progress in Superconductivity and Cryogenics
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    • v.14 no.2
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    • pp.8-11
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    • 2012
  • In order to recognize the allowable bending diameter in coils, the strain as function of diameters is evaluated. The irreversible strain limits of $I_c$ in the easy and hard bending modes were measured. Strains were calculated at the coating film in the easy bending and at outer edge or inner edge in the hard bending of the CC tape, respectively. The tape geometry subjected to bending procedures is considered from the current industrial spool winding operation. Through the linear superposition of strain induced in different bending modes regarding the expressions, the appropriate design for critical bending diameter is suggested. Results proved that the existence of buckling resulting from bending in hard direction when applied strain exceeded 0.6% is possible. The depicted results showed that the strain limit as a viable parameter should be considered for future purposes.

Time-Strain Non-Separability in Polymer Viscoelasticity and Its Thermodynamic Consequence (고분자 점탄성에서 Time-Strain Non-Separability와 그 열역학적 의미)

  • Kwon, Young-Don
    • Polymer(Korea)
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    • v.25 no.4
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    • pp.536-544
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    • 2001
  • We investigate, in the viewpoint of mathematical stability, the validity of the time-strain separability hypothesis employed in polymer viscoelasticity on the basis of experimental results. There have been suggested two distinct stability criteria such as Hadamard related to quick response and dissipative stability conditions, and in the limit of high deformation rate we have proved that separable constitutive equations are either Hadamard or dissipative unstable. The fact that the separability is not valid in the short time region in stress relaxation experiments exactly coincides with the results of our analysis. Therefore, since the application of the separability hypothesis incurs thermodynamic inconsistency as well as mathematical instability, such application should be avoided in the formulation of constitutive equations. In addition, careful attention should be paid to the limit of its validity even in experiments. It is also proved that there is neither theoretical nor physical validity of using the damping function.

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Finite Element Analysis and Formability Evaluation for Dimple Forming with Thin Sheet Metal (박판 딤플 성형을 위한 유한요소해석 및 성형성 평가)

  • Heo, Seong-Chan;Seo, Young-Ho;Ku, Tae-Wan;Song, Woo-Jin;Kim, Jeong;Kang, Beom-Soo
    • Transactions of Materials Processing
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    • v.16 no.8
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    • pp.621-628
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    • 2007
  • Nowadays, Exhaust Gas Recirculation(EGR) Cooler is one of the most favorite systems for reducing the generation amount of $NO_x$ and other particle materials from vehicles burning diesel as fuel. Efficiency of the system is mainly dependent on its heat transfer efficiency and this ability is affected by net heat transferring area of the system. For that reason, several types of heat transfer tube such as dimple, wrinkle and spiral types that have large net area are used. However, it is difficult to manufacture the rectangular tube with dimpled type structure because it experiences too much strain around the rectangular tube surface during the forming process. For that reason, in this study, numerical simulation for forming process of non-symmetric dimple shape on a thin sheet metal was carried out. Furthermore, theoretical forming limit curves(forming limit diagram, forming limit stress diagram) were proposed as criteria of formability evaluation. From the results of finite element simulation in view of stress and strain distribution, it is found that the designed process has robustness and feasibility to safely manufacture the dimpled rectangular tube.

Development of Beam-Column Connection for Green Rhamen Structural Apartment (공동주택 적용을 위한 친환경 라멘구조 접합부 개발)

  • Yoon, Tae-Ho;Hong, Won-Kee;Park, Seon-Chee;Yune, Dai-Young
    • KIEAE Journal
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    • v.10 no.6
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    • pp.159-165
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    • 2010
  • The composite frame system suggested in this paper consists of steel reinforced concrete beam encased with structural tee and precast concrete column. This system has advantages such as reduction of materials, CO2 emissions and waste. To commercialize the new composite frame system, it is necessary to develop connections that can effectively connect each member. Therefore, a hybrid connection that has steel type connection and reinforced concrete together is utilized to connect easily at the composite frame system. To evaluate the structural performance of the composite frame system, an experimental investigation is presented. In this study, the flexural moment capacity of the composite frame was determined using the strain compatibility approach. The strain compatibility approach can be used to predict the flexural moment capacity at each limit state. As a result, all elements of the beam to column connection are represented to fully interact between each other. The specimens show errors of -1.9% in the yield limit state and 0.9% at the maximum load limit state. Also, testing shows that beam to column connections have characteristics of semi-rigid connection as per Eurocode 3.

Practical Method for FLD of Mg Alloy Sheet using FEM (유한요소해석을 이용한 마그네슘 합금 판재 성형한계도의 실용적 작성 방법)

  • Kim, K.T.;Lee, H.W.;Kim, S.H.;Song, J.H.;Lee, G.A.;Choi, S.;Lee, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.183-185
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    • 2008
  • Forming Limit Diagram(FLD) is a representative tool for evaluating formability of sheet metals. This paper presents a methodology to determine the FLD using Finite Element Method. For predicting the forming limits numerically. Previous methods such as using the thickness strain or the ductile fracture criterion are limited at plane strain domain. These results suggest that behavior of the void growth in sheet metals is different from real one. In contrast to previous methods, a more exact model which takes void growth into account is used. This result agrees with the experimental result qualitatively.

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A Study on Low-Cycle Fatigue Behavior at Elevated Temperature of High Carbon Steel Used For Structural Purpose (構造용高炭素鋼材 의 高溫 低 사이클 피勞擧動 에 關한 硏究)

  • 옹장우;김재훈
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.6 no.2
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    • pp.101-106
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    • 1982
  • This study was undertaken to determine tensile properties and low-cycle fatigue behavior of 0.6%C high carbon steel used of structural purposes at temperatures up to 500.deg.C. In the low-cycle fatigue test the upper limit was decided by elongation(i.e. the total strain range), while the lower limit was defined by the load (i.e. zero load). The following results were obtained. Both, the ultimate tensile strength and low-cycle fatigue resistance attain the maximum values near 250.deg.C. Above this temperature the values decrease rapidly as the temperature increases. The low-cycle fatigue resistance decreases whenever there is an increase of the total strain range. Because the hardness of cycle fatigued specimen correlates cyclic hardening and cyclic softening, therefore the hardness of cycle fatigued specimen is smaller than that of the nonfatigued specimen at room temperature and 500.deg.C but much larger than the hardness of the nonfatigued specimen near 250.deg.C.

The Static Overload Effect Estimations on Fatigue Strength by The Measurement of Local Strain Variation at The Weldment Toe (용접 토우부의 국부적 변형률 측정을 통한 용접부의 정적 과하중에 따른 피로강도의 변화 평가)

  • Lee, Hyun-Woo;Kim, Ju-Hwan;Kim, Hyun-Jae
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.6
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    • pp.59-66
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    • 2001
  • Fatigue strength of the welding structure is governed by the residual stress at the weldment toe and static tensile overloads were known as relieving the residual stresses. In this study, static tensile overloads were applied to the welding structures which caused the relief of residual stresses. The amount of residual stress relief was found as proportional to the change of fatigue limit at the given conditions. Based on the fact of the proportionality between the change of fatigue limit and that of residual stress, simple measurement technique is proposed. Modified stress-life curves base on proposed technique gave good agreement with test results.

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