• KIEAE Journal
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• v.10 no.3
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• pp.89-96
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• 2010

In comparison with ordinary or heavy-weight concrete, light-weight air void concrete has the good aspects in optimizing super tall structure systems for the process of design considering wind load and seismic load by lightening total dead load of buildings and reducing natural resources used. Light-weight air void concrete has excellent properties of heat and sound insulating due to its high amount porosity of air voids. So, it has been used as partition walls and the floor of Ondol which is the traditional Korean floor heating system. Under the condition of which the supply of light-weight aggregates are limited, the development of light-weight concrete using air voids is highly required in the aspects of reduced manufacturing prices and mass production. In this study, we investigated the physical properties and thermal behaviors of specimens that applied different mixing ratios of foaming agent to evaluate the possibility of use in the structural elements. We proposed the estimating equation for compressive strength of each mix having different ratio of foaming agent. We also confirmed that the density of cement matrix is decreased as the mixing amount of foaming agent increase up to 0.6% of foaming agent mixing ratio which was observed by SEM. Based on porosity and compressive strength of control mortar without foaming agent, we built the estimating equations of compressive strength for mortars with foaming agent. The upper limit of use in foaming agent is about 0.6% of the binder amount. Each air void is independent, and size of voids range from 50 to $100{\mu}m$.

• Journal of the Korean Ceramic Society
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• v.47 no.5
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• pp.365-372
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• 2010

This paper was to evaluate the influence of kiln process parameter(kiln angle, kiln rotating speed) of lightweight aggregate using waste glass and bottom ash with industrial by-products on thermal conductivity, density, water absorption, fracture load and porosity by response surface analysis. In the results of surface plot and contour plot, it has verified that kiln residence time of lightweight aggregate increase as kiln angle and rotating speed decreases. For this reason, pore size and quantity tend to increase by active reaction of forming agent. It seems to be that increase in pore size and quantity have caused decreasing density, fracture load and thermal conductivity, and increasing water absorption. In conclusion, optimization of kiln process parameter on thermal conductivity, density, water absorption, fracture load and porosity by response surface analysis are kiln angle 2.4646%, kiln rotating speed 40.7089 rpm.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2013.11a
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• pp.166-167
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• 2013

Bottom ash, which is discharged through a wet process in a thermal power plant, contains much unburned coal due to quenching and much salt due to seawater. However, dry bottom ash discharged through a dry process contains low unburned coal and salt, and has light -weight due to many pores. Therefore, it is expected that it can be used as lightweight aggregate. This study deals with the basic properties of concrete used dry bottom ash as coarse aggregate. As a results, the concrete having high content of dry bottom ash aggregate showed high slump by using water reducing agent and its air content was within 5±1.5% as designed value, similarly to normal weight concrete. It also showed a lower compressive strength than 100% of crushed stone.

• Proceedings of the Korea Concrete Institute Conference
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• 2003.05a
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• pp.261-266
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• 2003

This study is to investigate the heating value and noxious gases generation such as CO, NO and $SO_2$ known as dangerous gas for human from specimen made of cement and lightweight aggregate. The most quanity of CO gas is generated in EPS(Expanded Poly Styrene), core of commercial sandwich panel. Although specimens mainly composed of cement discharged the relatively less CO gas than organic core such as EPS, specimens which SBR was added discharged the very much amount of CO gas similar to EPS and especially, specimens including foaming agent, gas foaming agent or redipersible powder of VA/VeoVa showed the good properties in the generation of CO gas. From the standpoint of the generation of NO and $SO_2$ gas, both the core of commercial sandwich panel such as EPS, Glass wool and specimens made with polymer dispersion such as St/BA and SBR discharge the very much amount of NO and $SO_2$ gas in comparison of the other specimens. From this study, it was confirmed that organic materials such as core of commercial sandwich panel dischared much more noxious gas than specimens composed of cement and inorganic lightweight aggregate.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.19 no.1
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• pp.48-53
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• 2009

The effect of bloating and fluxing agent on the microstructure and physical properties were studied in manufacturing the artificial lightweight aggregates of bulk density below] using clay and stone sludge. In case of the aggregates added only with bloating agent, the bulk density and water absorption were $0.5{\sim}1.0$ and $41{\sim}110%$ respectively but the microstucture was not uniform with a rough appearance. For the aggregates added with a fluxing agent and one bloating agent, a part of shell was lost due to explosion of specimen caused by over-bloating during a sintering. The mixed addition of bloating agents with vacuum oil, carbon and ${Fe_2}{O_3}$ made the microstructure homogeneous by generating an uniform black core and shell structure. The aggregates added with mixed agents and sintered at $1200^{\circ}C$ showed the bulk density 67 % lower and water absorption 48 times higher than those of the specimen with no additives. ]n this study, the artificial lightweight aggregates showing the bulk density of $0.5{\sim}1.0$ and water absorption of $50{\sim}125%$ could be fabricated to apply to various fields.

• Proceedings of the Korean Geotechical Society Conference
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• 2009.09a
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• pp.519-523
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• 2009

In this study, the base mixing ratio was determinated to estimate the optimal mixing ratio of material with a change of mixing ratio of micro cement, sand, foaming agent, plasticizer by testing the unconfined compressive strength test. The unconfined compressive strength test was performed to grasp a engineering characteristics of with a change of micro cement, bubble. The results of test, the unconfined compressive strength increased with a micro cement's increase and bubble's decrease. In the future, it will be secured that is reliable datas from laboratory of various condition and in-situ tests to develop optimal lightweight foamed concrete.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2018.11a
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• pp.19-20
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• 2018

As energy related problems continue to arise, Korea's thermal insulation market for the zero energy homes is also demanding major changes, but there are no realistic countermeasures. Also, interest in inorganic insulation is growing as damage from multifamily housing fire using flammable insulation materials is increasing. On the other hand, many studies have been conducted on lightweight foam concrete, which implies a sufficient possibility as an insulation material by generating a large amount of air bubbles. However, studies of existion bubble concrete are not quantified by the experimental difficulty of using bubbles when compared. Therefore, in this study, the change in strength due to air pressure using a bubble foam, one of the types of air bubbles for the development of light foam concrete.

• Proceedings of the Korea Concrete Institute Conference
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• 2005.11a
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• pp.757-760
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• 2005

In this study, glass abrasive sludge was utilized for a light weight material and graphite was used as expanding agent. The glass abrasive sludge with added expanding agent was formed into pellet by a pelletizer. When glass abrasive sludge is made as pellet, water glass is added as a binder(water : water glass = 8 : 2). The pellet was sintered at $700\~800^{\circ}C$ by rotary kiln composed of 4 segment temp. system. The absorption ratio of lightweight materials tended to increase in proportion to increasing content of graphite. The lowest value of specific gravity that was observed in this study was $1.8\%$.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2019.05a
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• pp.34-35
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• 2019

In recent years, the construction industry has also applied the dry method that can be assembled in the field by industrialization and factory production, which is free from climatic effects and can reduce the cost due to mass production and simplify the work in the field. Among the building materials used in this dry method, ALC products are made by mixing calcium oxide, gypsum, cement, and water in silica and putting them in an autoclave to create voids in the interior through steam curing at high temperature and pressure. But it requires curing cycle conditions of warming, isothermal, and temperature curing. It depends on the performance of the product depending on the curing conditions, the economical efficiency due to high oil prices, the emission of greenhouse gases by the use of fossil fuels. Experiments were conducted to select an appropriate animal protein foam for lightweight foamed concrete block which was cured by applying a prefilling method to replace existing ALC products. As a result of investigating the characteristics of lightweight foamed concrete by type of animal protein foam, it is considered that FP3 is most suitable for manufacturing lightweight foamed concrete block.

• Advances in concrete construction
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• v.15 no.3
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• pp.179-190
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• 2023

The effect of glass fibres (GF) and polypropylene fibres (PPF) on the fresh properties and mechanical properties of lightweight concrete (LWC) exposed to high temperatures is investigated in this study. In this study, fifteen LWC mixtures were carried out in three different groups reinforced with PPF or GF fibers by 0%, 0.2%, and 0.4% by volume of concrete. The first group included aluminum powder (AP) as an air agent at 0.03% with the normal weight coarse aggregate (NWCA) by 100% of the weight of coarse aggregate. In the second group, 33% of the NWCA weight was replaced by lightweight coarse aggregate (LWCA). In the third group, 67% of the NWCA weight was replaced by LWCA. The slump, unit weight, Compressive strength (CS), tensile strength (TS), and flexural strength (FS) were examined. For two hours, the CS and FS were subjected to elevated temperatures of 200℃, 400℃, and 600℃, in addition to microstructure analysis of concrete. In comparison to the reference mixture, the fresh properties and bulk density of LWC decreased with the use of the air agent or the replacement of 67% of the NWCA with LWCA. As a result of the fiber addition, both the slump test and the bulk density decreased. The addition of fibers increased the CS; the highest CS was 38.5 MPa when 0.4% GF was added, compared to 28.9 MPa for the reference mixture at the test age of 28 days. In addition, flexural and TS increased by 53% and 38%, respectively, for 0.4% GF mixes. As well as, adding 0.4% GF to LWC maintained a higher CS than other mixtures.