• Title/Summary/Keyword: Lead Screw

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Improvement of the Thermal Characteristics of Synchronous Linear Motors Through Insulation (단열에 의한 동기식 리니어모터의 열특성 향상)

  • Eun, In-Ung
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.3
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    • pp.123-130
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    • 2002
  • Linear motors can drive a linear motion without intermediate gears, screws or crank shafts. Linear motors can successfully replace ball lead screw in machine tools because they have a high velocity, acceleration and good positioning accuracy. On the other hand, linear motors emit large amounts of heat and have low efficiency. In this paper, heat sources of a synchronous linear motor with high velocity and force measured and analyzed. To improve the thermal characteristics of the linear motor, an insulation layer with low thermal conductivity is inserted between cooler and machine table. Some effects of the insulation layer are presented.

Performance Assessment for Feeding System of Ultraprecision Machine Tool Driven by friction Drive (마찰구동기구로 구동되는 초정밀 이송계의 특성 평가)

  • Song, Chang-Gyu;Sin, Yeong-Jae;Lee, Hu-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.7
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    • pp.64-70
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    • 2002
  • The positioning system fur the ultraprecision machine tool should have nanometer order of positioning resolution. For the purpose of achieving that resolution, various feed drive devices have been proposed and currently hydrostatic lead screw and friction drive are paid attention. It is reported that an angstrom resolution can be achieved by using twist-roller friction drive. So we have manufactured ultraprecision feeding system driven by the twist-roller friction drive and perform performance assessment for problem definition and solution finding. As a result, we found that the twist-roller friction drive is mechanically suitable for ultraprecision positioning but some considerations are needed to get higher resolution.

A study on the design and control super-precision coarse and fine positioning apparatus (초정밀 조미동 위치결정기구의 설계 및 제어에 관한 연구)

  • 김재열
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.10a
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    • pp.18-23
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    • 1995
  • The study was carried out to develope a precision positioning apparatus, consisting of DC servo motor and piezoelectric actuator. This system is composed of fine and coarse apparatus, measurement system and control system, Piezoelectric actuator is designed for fine positioning. Coarse positioning using lead screw is drived by DC servo motor. Control system output a signal from laser interferometer and microsense to amplifier of DC servo motor and piezoelectric actuator after digital signal processing(DSP). Resolution of this apparatus measure with laser interferometor and microsense

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Sound Quality Evaluation of Optical Disc Drive Seek Noise (광 디스크 드라이브 Seek 소음의 음질 평가)

  • 이상윤;최명렬;성평용
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.401-405
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    • 2003
  • Sound quality is becoming a major concern in optical disc drives (ODD). In order to improve the sound quality of slim type ODDs, we changed lead screw pitch and firmware algorithm in the seek mode. To evaluate the sound quality, the PCM (Paired Comparison Method) was adopted and the result was compared with the time-averaged loudness spectrum. Sound signals were also recorded and modified by increasing or decreasing selected frequency bands to verify their sensitivities to the sound quality. As a result of jury test, preferred frequency bands are associated with the time-averaged loudness spectrum.

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A Study on the Efficiency of Ball Screws with Deduction of the Friction Coefficient (볼나사 마찰계수 추정을 통한 불나사 효율에 관한 연구)

  • Kim, In-Joong;Park, Cheol-Woo;Lee, Sang-Jo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.12
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    • pp.3822-3827
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    • 1996
  • In this study, the ways of calculating the efficiency of ball screws are presented to fix the design variables effectively. To calculate the efficiency of ball screws, the frection coefficient is needed to be deduced. Therefore it is deduced measuring the preload torque of double nut ball screws of which the preload can be varied by springs. The efficieny of ball screws and the mazimum efficiency condition are calculated with the deduced friction coefficient. In addition, the characteristic of friction and lubrication is considered.

Optimal Design Techniques of the Ultra Precision Cutting Unit through using Optimized Bearing positioning and Latest Lubrication Systems (최적베어링위치결정과 최신의 윤활 시스템을 적용한 초정밀 절삭 유닛의 최적설계기술)

  • Park, Dae-Kwang;Cho, Young-Tae;Kim, Jae-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.6
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    • pp.15-22
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    • 2014
  • With a conventional positioning apparatus, it is very difficult simultaneously to achieve desired driving ranges and precision levels at the sub-micrometer level. Generally, a lead screw and friction drive have been used as servo control systems. These have large driving ranges, and high-speed positioning is feasible. In this study, we present a global servo system controlled by a laser interferometer acting as a displacement measurement sensor for achieving positioning accuracy at the sub-micrometer level.

A Study on the Design and Control Super-Precision Positioning Apparatus (초정밀 위치결정기구의 제어성능 평가에 관한 연구)

  • 김재열;송찬일;곽이구;마상동;한재호;이승찬
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.56-62
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    • 1999
  • We make a study of pricisioning apparatus that is used in the various industrial machine. The study was carried out to develope a pricision positioning apparatus, consisting of servo motor and piezoelectric actuator. This system is composed of fine and coarse apparatus, measurement system and control system. Piezoelectric actuator is designed for fine positioning. Coarse positioning using lead screw is drived by servo motor. Control system output a signal from laser interferometer and microsense to amplifier of servo motor and piezoelectric actuator after digital signal processing(DSP). Resolution of this apparatus measure with laser interferometor and microsense so, we can controlled positioning of one output by the coarse positioning in the system. Also we obtain the positioning resolution of 9nm in the system.

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Diagnosis of Compressor Failure by Fault Tree Analysis (FTA기법을 이용한 콤프레서 고장진단)

  • 배용환;이석희;최진원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.1
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    • pp.127-138
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    • 1994
  • The application of fault tree technique to the analysis of compressor failure is considered. The techniques involve the decomposition of the system into a form of fault tree where certain basic events lead to a specified top event which signifies the total failure of the system. In this paper, fault trees are made by using fault train of screw type air compressor failure. The fault trees are used to obtain minimal cut sets from the modes of system failure and, hence the system failure rate for the top event can be calculated. The method of constructing fault trees and the subsequent estimation of reliability of the system is illustrated through compressor failure. It is proved that FTA is efficient to investigate the compressor failure modes and diagnose system.

Injection moldable material utilizing shell waste and recycled polyethylene (貝角 廢棄物과 混合 廢플라스틱을 이용한 射出用 素材에 대한 硏究)

  • Chong, Mie-Hwa;Chung, Yong-Chan;Chun, Byoung-Chul;Cho, Bong-Gyoo
    • Resources Recycling
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    • v.14 no.3
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    • pp.55-62
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    • 2005
  • Mechanical properties of shell powder containing mixed recycled plastics were investigated depending on the shell content and surface modification. First, shell powder and LDPE were compounded using the twin screw extruder to manufacture 40 wt% master batch(M/B), and the M/B was blended with LDPE to produce bulk specimens with 10, 20, 30 and 40 wt% shell content. To improve the compatibility of shell powder with mixed recycled plastics matrix, surface of shell powder was chemically modified with cations or cationic surfactant. Surface modified shell was also used to prepare bulk specimens with the same shell content. Mechanical property analysis showed obvious improvement for the surface modified shell containing bulk specimens compared to unmodified ones. These results can lead to the development of new applications for the mixed recycled plastics.

Dynamic characteristics of multiple inerter-based dampers for suppressing harmonically forced oscillations

  • Chen, Huating;Jia, Shaomin;He, Xuefeng
    • Structural Engineering and Mechanics
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    • v.72 no.6
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    • pp.747-762
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    • 2019
  • Based on the ball-screw mechanism, a tuned viscous mass damper (TVMD) has been proposed, which has functions of amplifying physical mass of the system and frequency tuning. Considering the sensitivity of a single TVMD's effectiveness to frequency mistuning like that of the conventional tuned mass damper (TMD) and according to the concept of the conventional multiple tuned mass damper (MTMD), in the present paper, multiple tuned mass viscous dampers (MTVMD) consisting of many tuned mass dampers (TVMD) with a uniform distribution of natural frequencies are considered for attenuating undesirable vibration of a structure. The MTVMD is manufactured by keeping the stiffness and damping constant and varying the mass associated with the lead of the ball-screw type inerter element in the damper. The structure is represented by its mode-generalized system in a specific vibration mode controlled using the mode reduced-order method. Modal properties and fundamental characteristics of the MTVMD-structure system are investigated analytically with the parameters, i.e., the frequency band, the average damping ratio, the tuning frequency ratio, the total number of TVMD and the total mass ratio. It is found that there exists an optimum set of the parameters that makes the frequency response curve of the structure flattened with smaller amplitudes in a wider input frequency range. The effectiveness and robustness of the MTVMD are also discussed in comparison with those of the usual single TVMD (STVMD) and the results shows that the MTVMD is more effective and robust with the same level of total mass.