• 제목/요약/키워드: Layered composite materials

검색결과 139건 처리시간 0.023초

Radial flow advancement in multi-layered preform for resin transfer molding

  • Shin, K.S.;Song, Y.S.;Youn, J.R.
    • Korea-Australia Rheology Journal
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    • 제18권4호
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    • pp.217-224
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    • 2006
  • Rapid flow advancement without void formation is essential in the liquid composite molding (LCM) such as resin transfer molding (RTM) and vacuum assisted resin transfer molding (VARTM). A highly permeable layer in multi-layered preform has an important role in improvement of the flow advancement. In this study, a multi-layered preform which consists of three layers is employed. Radial flow experiment is carried out for the multi-layered preform. A new analytic model for advancement of flow front is proposed and effective permeability is defined. The effective permeability for the multi-layered preform is obtained analytically and compared with experimental results. Compaction test is performed to determine the exact fiber volume traction of each layer in the multi-layered preform. Transverse permeability employed in modeling is measured experimentally unlike the previous studies. Accurate prediction of flow advancement is of great use for saving the processing time and enhancing product properties of the final part.

다층 예비성형체에 대한 삼차원 충진해석 (Three-Dimensional Mold Filling Simulation for Multi-layered Preform in Resin Transfer Molding)

  • 양매;송영석;윤재륜
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.137-140
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    • 2005
  • Resin transfer molding (RTM) is one of the most popular processes for producing fiber reinforced polymer composites. In the manufacture of complex thick composite structures, analysis on flow front advancement on the resin impregnating the multi-layered fiber preform is helpful for the optimization of the process. In this study, three-dimensional mold filling simulation of RTM is carried out by using CVFEM (Control Volume Finite Element Method). On the assumption of isothermal flow of Newtonian fluid, Darcy’s law and continuity equation are used as governing equations. Different permeability tensors employed in each layer are obtained by experiments. Numerically predicted flow front is compared with experimental one in order to validate the numerical results. Flow simulations are conducted in the two mold geometries, rectangular plate and hollow cylinder. Permeability tensor of each layer preform in Cartesian coordinate system is transformed to cylinder coordinates system so that the flow within the multi-layered preforms of the hollow cylinder can be calculated exactly. Our emphasis is on the three dimensional flow analysis for circular three-dimensional braided preform, which shows outstanding mechanical properties such as high impact strength and toughness compared with other conventional two-dimensional laminar-structured preforms.

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연마제 워터젯을 이용한 복합재 미세가공의 백화현상에 대한 연구 (A Study on the Frosting Phenomena of Abrasive Waterjet Microcutting for Multi-Layered Materials)

  • 박강수;박연경;고정상;신보성
    • 한국공작기계학회논문집
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    • 제16권5호
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    • pp.183-190
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    • 2007
  • It is well known that abrasive waterjet(AWJ) was developed as a kind of high-density energy processing technologies. AWJ is used to obtain the better cutting quality of various materials such as metals, ceramics, glass and composite materials within a short manufacturing time because of the characteristics of heatless and noncontact processing. However, AWJ device still has some problems to obtain the high quality of thin workpiece. In this paper, we investigated the optimal microcutting conditions of AWJ, such as maximum pressure, cutting speed and standoff distance of thin multi-layered materials. The experimental results show that AWJ has possibilities and potential to apply to the microcutting of thin multi-layered materials for IT industrial applications.

소재-구조 최적화 기반 다층-복합재료구조 충격흡수성능 (Impact Absorption Performance of Multi-layered Composite Structures based on Material-Structure Optimization)

  • 김병조;김태원
    • Composites Research
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    • 제22권3호
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    • pp.66-73
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    • 2009
  • 적층 두께, 면밀도, 질량관성모우멘트는 소재의 구조-역학적 특성을 나타내는 중요한 인자들이다. 본 연구에서는 이와 같은 인자들이 다층-복합재료구조의 내충격 성능에 미치는 영향을 고찰하기 위해 높은 충격자 속도 하에서 탄자한계속도기 최대가 되는 재료-구조 최적화를 수행하였다. 세라믹복합재료, 고무, 알루미늄 그리고 알루미늄 폼으로 구성된 다층-복합재료구조의 최적화를 위해 Florence 모델과 Awerbuch-Bonder 모델을 연계한 통합 모델을 개발하였으며, 구속 조건으로써 적층 두께, 면밀도, 질량관성모우멘트를 함께 사용하였다. 결과에서 알 수 있듯이, 제안된 통합 모델을 통해 계산된 탄자한계속도는 유한표소해석에서의 탄자한계속도와 거의 유사함을 확인하였다. 통합 모델을 바탕으로 재료-구조 최적화를 통해 설정된 다층구조는 최적화를 수행하지 않은 다층구조에 비해 약 10.8%의 탄자한계속도 및 26.7%의 충격흡수에너지 향상이 나타남을 알 수 있다.

다층 프리폼에서의 방사형 유동진행 (Radial Flow Advance in Multi-layered Preforms)

  • 신국승;송영석;윤재륜
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.155-158
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    • 2004
  • In resin transfer molding, the preform similar to product shape is placed into a mold cavity. Rapid flow front without void formation is important for the composites processing. Multi-layered preform of sandwich is selected. Experiments is carried out using redial flow. An analytical modeling is performed and compared with experimental results. Accurate prediction of flow advance in the preform is of use for reducing the time consumption in the process and enhancing product properties of the final part.

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Organic Passivation Material-Polyvinyl Alcohol (PVA)/Layered Silicate Nanocomposite-for Organic Thin Film Transistor

  • Ahn, Taek;Suk, Hye-Jung;Yi, Mi-Hye
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2007년도 7th International Meeting on Information Display 제7권2호
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    • pp.1539-1542
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    • 2007
  • We have synthesized novel organic passivation materials to protect organic thin film transistors (OTFTs) from $H_2O$ and $O_2$ using polyvinyl alcohol (PVA)/layered silicate (SWN) nano composite system. Up to 3 wt% of layered silicate to PVA, very homogeneous nanocomposite solution was prepared.

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지그재그 삼각형 유한요소를 이용한 복합재료판의 Damping해석 (Damping Analysis of Composite Plates with Zig-Zag Triangular Element)

  • 이덕규
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.5-8
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    • 2001
  • A three node flat triangular element incorporating Layerwise Zig-Zag Theory(HZZT) is developed suitable for analyzing damped laminated composite structures. Using an interdependent kinematic relation, the higher order shear rotations are replaced by in-plane displacements, a transverse displacement and section rotations, which result in three translations and two rotations. Natural frequencies and modal loss factors of cantilevered laminated plates with embedded damping layers are calculated with the zig-zag triangular element and compared to the experimental results and MSC/NASTRAN results using a layered combination of plate and solid elements.

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용융혼합법을 이용한 생붕괴성 나노복합재의 제조 및 분석 (Preparation and Characterization of Biodestructive Nanocomposites by Melt Intercalation Method)

  • Lee, Su-kyung;Youn, Jae-Ryoun
    • 한국섬유공학회:학술대회논문집
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    • 한국섬유공학회 2003년도 가을 학술발표회 논문집
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    • pp.59-62
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    • 2003
  • Nanocomposites are composite materials consisting of polymer matrix and layered silicate that are interacted in nanometer scale. Layered silicate based polymer nanocomposites have attracted considerable attention because of their excellent properties. Nanocomposites usually exhibit improved performance properties compared with conventional composites due to their unique phase morphology and improved interfacial properties. (omitted)

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탄소나노튜브를 알루미늄이 첨가된 산화아연으로 코팅한 층상 복합체의 일산화질소 가스 감지 특성 (NO Gas Sensing Characteristics of Layered Composites of Carbon Nanotubes Coated with Al-Doped ZnO)

  • 안은성;정훈철;웬래홍;오동훈;김효진;김도진
    • 한국재료학회지
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    • 제19권11호
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    • pp.631-636
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    • 2009
  • We investigated the NO gas sensing characteristics of ZnO-carbon nanotube (ZnO-CNT) layered composites fabricated by coaxial coating of single-walled CNTs with a thin layer of 1 wt% Al-doped ZnO using rf magnetron sputtering deposition. Morphological studies clearly revealed that the ZnO appeared to form beadshaped crystalline nanoparticles with an average diameter as small as 30 nm, attaching to the surface of the nanotubes. It was found that the NO gas sensing properties of the ZnO-CNT layered composites were dramatically improved over Al-doped ZnO thin films. It is reasoned from these observations that an increase in the surface-to-volume ratio associated with the numerous ZnO “nanobeads” on the surface of the CNTs results in the enhancement of the NO gas sensing properties. The ZnO-CNT layered composite sensors exhibited a maximum sensitivity of 13.7 to 2 ppm NO gas at a temperature of 200${^{\circ}C}$ and a low NO gas detection limit of 0.2 ppm in dry air.

층상 및 섬유상 $Al_2O_3$ 거시복합체의 파괴거동 (Fracture Behavior of $Al_2O_3$ Macro-composites with Layered and Fibrous Structure)

  • 신동우;윤대현;박삼식;김해두
    • 한국세라믹학회지
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    • 제34권7호
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    • pp.758-766
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    • 1997
  • Non-brittle fracture behaviour of the two composite structures made of two different brittle materials was investigated using 3-point bending test. First, the layered and fibrous macro-composites were fabricated using the material easily formed, yet showing a brittle fracture behaviour similar to ceramics. The layered and fibrous Al2O3 /Al2O3 composites with weak interface were also fabricated using plate of 2 mm thickness and rod of 3 mm diameter respectively. Comparison of the mechanical properties between these two structures was performed in the lights of flexural strength and work of fracture for the composites consisting of Al2O3 and simulated materials respectively. The strength ratio of layered structure to the monolith of same volume was 0.6 and the ratio of fibrous one was about 0.2 for the composites made of simulated brittle material. The ratio of the work of fracture of the fibrous to the layered was 0.47. For Al2O3/Al2O3 composites, the strength ratio of layered and fibrous structures to the monolith with same volume were about 0.6 and 0.2 respectively. The ratio of work of fracture of the fibrous to the layered was 0.6. These confirmed that the layered structure was superior to the fibrous one in terms of flexural strength and work of fracture.

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