• 제목/요약/키워드: Large deformation FE analysis

검색결과 61건 처리시간 0.022초

Prediction of the welding distortion of large steel structure with mechanical restraint using equivalent load methods

  • Park, Jeong-ung;An, Gyubaek
    • International Journal of Naval Architecture and Ocean Engineering
    • /
    • 제9권3호
    • /
    • pp.315-325
    • /
    • 2017
  • The design dimension may not be satisfactory at the final stage due to the welding during the assembly stage, leading to cutting or adding the components in large structure constructions. The productivity is depend on accuracy of the welding quality especially at assembly stage. Therefore, it is of utmost importance to decide the component dimension during each assembly stage considering the above situations during the designing stage by exactly predicting welding deformation before the welding is done. Further, if the system that predicts whether welding deformation is equipped, it is possible to take measures to reduce deformation through FE analysis, helping in saving time for correcting work by arresting the parts which are prone to having welding deformation. For the FE analysis to predict the deformation of a large steel structure, calculation time, modeling, constraints in each assembly stage and critical welding length have to be considered. In case of fillet welding deformation, around 300 mm is sufficient as a critical welding length of the specimen as proposed by the existing researches. However, the critical length in case of butt welding is around 1000 mm, which is far longer than that suggested in the existing researches. For the external constraint, which occurs as the geometry of structure is changed according to the assembly stage, constraint factor is drawn from the elastic FE analysis and test results, and the magnitude of equivalent force according to constraint is decided. The comparison study for the elastic FE analysis result and measurement for the large steel structure based on the above results reveals that the analysis results are in the range of 80-118% against measurement values, both matching each other well. Further, the deformation of fillet welding in the main plate among the total block occupies 66-89%, making welding deformation in the main plate far larger than the welding deformation in the longitudinal and transverse girders.

강재의 대변형 예측을 위한 해석의 정도 (Accuracy of Analysis for Prediction of Large Deformation in Steel Members)

  • 장갑철;최의홍;장경호
    • 한국전산구조공학회:학술대회논문집
    • /
    • 한국전산구조공학회 2005년도 춘계 학술발표회 논문집
    • /
    • pp.225-231
    • /
    • 2005
  • In this paper, to prediction of large deformation behavior of steel structures under loading, 3-Dimensional elastic-plastic FE analysis method is developed by using finite deformation theory and proposed cyclic plasticity model. The accuracy of developed analytical method was verified by comparison of experiment result and analysis results using infinitesimal deformation theory. The good agreement between analysis result by developed analytical method and experiment result is shown. Proposed 3-dimensional FE analysis using finite deformation theory and cyclic plasticity hysteresis model can be predict the large deformation of steel members under cyclic loading.

  • PDF

Large deformation performance of the anti-seepage system connection part in earth core dam built on thick overburden

  • Yu, Xiang;Wang, Gan;Wang, Yuke;Du, Xueming;Qu, Yongqian
    • Geomechanics and Engineering
    • /
    • 제29권6호
    • /
    • pp.683-696
    • /
    • 2022
  • Dams are inevitably planned to be built on thick overburden with high permeability and deformability. The connection part between concrete cut-off wall in overburden and earth core in dam body is not only a key part of the anti-seepage system, but also a weak position. Large uneven settlement will be aroused at the concoction part. However, the interaction behavior and the scope of the connection part cannot be determined effectively. In this paper, numerical analysis of a high earth core dam built on thick overburden was carried out with large deformation FE method. The mechanical behavior of the connection part was detail studied. It can be drawn that there is little differences in dam integral deformation for different analysis method, but big differences were found at the connection part. The large deformation analysis method can reasonably describe the process that concrete wall penetrates into soil. The high plasticity clay has stronger ability to adapt to large uneven deformation which can reduce stress level, and stress state of concrete wall is also improved. The scope of high plasticity clay zone in the connection part can be determined according to stress level of soils and penetration depth of concrete wall.

강부재의 대변형 예측을 위한 3차원 탄소성 유한변위해석의 정식화에 대한 비교연구 (A Comparative Study on Formulation of Three-Dimensional Elastic-Plastic Finite Deformation Analysis for Prediction Large Deflection)

  • 장갑철;장경호
    • 한국공간구조학회논문집
    • /
    • 제6권4호
    • /
    • pp.53-61
    • /
    • 2006
  • 본 연구에서는 임의의 반복하중 작용시 강구조물에 발생하는 대변형 및 반복소성거동을 정확히 예측하기 위하여 유한변위이론과 반복소성이력모델을 적용한 3차원 탄소성 유한요소 해석기법을 개발하였다. 반복소성이력모델은 강재의 단조재하실험 및 반복하중실험 결과에 기초하여 정식화되었다. 개발된 해석기법의 정도는 Bilinear모델 및 미소변위이론을 적용한 해석기법 및 실험결과와 비교하여 검증하였다. 본 연구에서 개발한 유한변위이론과 반복소성이력모델을 적용한 3차원 유한요소 해석기법이 임의의 반복하중을 받는 원형강교각의 대변형 및 반복소성거동을 정확히 예측할 수 있음을 알 수 있었다.

  • PDF

고무패드 변형의 3차원 유한요소해석 (Three-dimensional Finite Element Analysis of Rubber Pad Deformation)

  • 신수정;이태수;오수익
    • 대한기계학회논문집A
    • /
    • 제22권1호
    • /
    • pp.111-120
    • /
    • 1998
  • This paper is the first one of two-parted research efforts focusing on the modeling of rubber pad forming process. The rubber pad, driven by the pressurized fluid during the forming process, pushes the sheet metal to solid tool half and forms a part to final shape. In this part of the paper, a numerical procedure for the FE analysis of the rubber pad deformation is presented. The developed three-dimensional FE model is based on the total Lagrangian description of rubber maerial characterized by nearly incompressible hyper-elastic behavior under a large deformation assumption. Validity of the model as well as effects of different algorithms corresponding to incompresibility constraints and time integration methods on numerical solution responses are also demonstrated.

다결정체의 탄소성 대변형해석 (Analysis of elastic-plastic large deformation for polycrystalline solids)

  • 김영석;김정석
    • 대한기계학회논문집A
    • /
    • 제21권8호
    • /
    • pp.1291-1297
    • /
    • 1997
  • Elastic-plastic finite element(FE) simulation was performed for polycrystalline solids subjected to plane strain tensile loading. Using Asaro's double slip crystal plasticity model, the polycrystalline solids were modeled by assigning different initial slip directions to each grain. From the FE calculations, the microscopic deformation characteristics of polycrystalline solids were analyzed. Moreover, the effect of grain size and grain boundaries on the deformation characteristics were clarified.

Estimation of the excavation damage zone in TBM tunnel using large deformation FE analysis

  • Kim, Dohyun;Jeong, Sangseom
    • Geomechanics and Engineering
    • /
    • 제24권4호
    • /
    • pp.323-335
    • /
    • 2021
  • This paper aims to estimate the range of the excavation damaged zone (EDZ) formation caused by the tunnel boring machine (TBM) advancement through dynamic three-dimensional large deformation finite element analysis. Large deformation analysis based on Coupled Eulerian-Lagrangian (CEL) analysis is used to accurately simulate the behavior during TBM excavation. The analysis model is verified based on numerous test results reported in the literature. The range of the formed EDZ will be suggested as a boundary under various conditions - different tunnel diameter, tunnel depth, and rock type. Moreover, evaluation of the integrity of the tunnel structure during excavation has been carried out. Based on the numerical results, the apparent boundary of the EDZ is shown to within the range of 0.7D (D: tunnel diameter) around the excavation surface. Through series of numerical computation, it is clear that for the rock of with higher rock mass rating (RMR) grade (close to 1st grade), the EDZ around the tunnel tends to increase. The size of the EDZ is found to be direct proportional to the tunnel diameter, whereas the depth of the tunnel is inversely proportional to the magnitude of the EDZ. However, the relationship between the formation of the EDZ and the stability of the tunnel was not found to be consistent. In case where the TBM excavation is carried out in hard rock or rock under high confinement (excavation under greater depth), large range of the EDZ may be formed, but less strain occurs along the excavation surface during excavation and is found to be more stable.

대면적 표면처리용 광폭 임펠러의 경량 설계 및 구조적 안정성 (Lightweight Design and Structural Stability of Wide Impeller for Lage-area Surface Treatment)

  • 김태형;정준형;차준명;석태현;이세창
    • 에너지공학
    • /
    • 제29권3호
    • /
    • pp.18-24
    • /
    • 2020
  • 본 연구에서는 유한요소해석을 통해 대면적 표면처리가 가능한 경량 광폭 임펠러를 설계하였으며 구조적 안정성을 확인하였다. 먼저 위상최적화를 통해 경량 브라켓 해석모델을 수립하였으며, 구조해석을 통해 최적의 모델을 선정하였다. 3차원 경량 광폭 임펠러의 굽힘변형 해석을 수행하였으며 허용변형량 범위에 포함되었다. 또한 진동해석을 수행하여 1차 모드 고유진동수를 얻었으며 위험속도식에 대입하여 안전 운전속도(RPM) 기준을 제시하였다. 궁극적으로 본 연구의 해석적 기법이 경량 광폭 임펠러 설계에 유효함을 확인하였다.

A COLD FORGING OF HELICAL GEAR FOR STEERING PINION

  • Kim M.E.;Kim Y.G.;Choi S.;Na K.H.;Lee Y.S.;Lee J.H.
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2003년도 The 8th Asian Symposium on Precision Forging ASPF
    • /
    • pp.59-62
    • /
    • 2003
  • The precision cold forging of helical gear for steering pinion has been studied. Because of the large helix angle, there are many difficult problems to control the material flow and part dimension. The die shape was proposed to improve the flow of workpiece. In order to improve the dimensional accuracy of forged part, a FE analysis was performed. The proposed die shape drives to flow amicably workpiece. The applied load was reduced up to 10 percent, compared to the conventional-shaped-die. The elastic deformation of die has been investigated quantitatively by the 3-dimensional FE analysis. The die-land has been expanded up to $10{\mu}m$ on loading stage, based on the FEM results. Therefore, the elastic deformation amounts should be taken into consideration to improve the dimensional accuracy of forged helical gear.

  • PDF

비틀림을 이용한 후방압출 공정의 해석 (An Analysis of Backward Extrusion Process with Torsion)

  • 허진혁;김영호;박재훈;진영은;이종헌
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2000년도 추계학술대회 논문집
    • /
    • pp.846-849
    • /
    • 2000
  • In this paper backward extrusion process with lower die rotation was studied to improve the conventional backward extrusion problems ; requirement of large forming machine, the difficulty to selecting of die material caused by high surface pressure, high cost of forming machine caused by improvement of noise and vibration, and etc. In this experiment, model material, plasticine, was used of specimen. The result values of torsional and conventional backward extrusions were analyzed and compared. FE-simulation is used for analysis with DEFPRM-3D. These results show that the torsional backward extrusion is very useful process because this process can obtain the homogeneous deformation, low forming load. Decreasing forming load improves die life and makes it possible to use press of relatively low capacity. Also this process can reduce corner cavity, improve the initial cast-structure, owing to the high deformation and uniform starin distribution.

  • PDF