• Title/Summary/Keyword: Ladle Slag

Search Result 34, Processing Time 0.022 seconds

DEVELOPMENT OF IMMERSION TYPE MOLTER STREEL LEVELMETER

  • Morii, Michio;Azuma, Makoto;Kobayashi, Kazuo;Tezuka, Masao
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 1990.10b
    • /
    • pp.1316-1321
    • /
    • 1990
  • Molten steel level information of ladle is very important for process control in steelmaking process. At secondary refining process, measuring lance and snokel have to keep constant thier depth from molten steel surfaces. But, there is much slag on the molten steel surface. Besides, not only the thickness of slag is varied with refining condition, but also molten steel level is largely affected by firebrick errosion. Then, optical measuring method and/or by human eyes cannot detect true molten steel surface, but slag surface. This slag thickness is 300mm at maximum, then huge diameter eddy current sensor will be needed if that type sensor is applied. In addition to, cooling system is necessary because the molten steel and slag temperature is high. This is not practically. To solve this problem, immersion type levelmeter is developed. This sensor is made up from primary and secondary cylindrical coils. High frequency current is applied to primary coil. Electro-motive force from secondary coil is measured, which is varied with molten steel level. This complete set is installed within stainless steel long capsule and attached to top of lance. This sensor is immersed into molten steel bath of ladle or tundish with protection of expendable paper sleeve.

  • PDF

Application of aqueous carbonated slags in the immobilization of heavy metals in field-contaminated soils

  • Choi, Jiyeon;Shin, Won Sik
    • Environmental Engineering Research
    • /
    • v.25 no.3
    • /
    • pp.356-365
    • /
    • 2020
  • The aqueous carbonation efficiencies of basic oxygen furnace (BOF) and ladle slags at various pressures, temperatures, and liquid-to-solid (L/S) ratios were investigated to determine optimum conditions. The maximum CO2 carbonated concentrations in slag (0.584 mmol/g for BOF slag and 1.038 mmol/g for ladle slag) was obtained at 10 bars, 40℃, and L/S = 5 mL/g-dry. The L/S ratio was the most critical parameter for carbonation. The effect of carbonated slag amendment on the immobilization of heavy metals in two field-contaminated soils was also investigated. The immobilization efficiencies evaluated by using the toxicity characteristic leaching procedure (TCLP) and the Standards, Measurements and Testing Programme (SM&T) were above 90% for both raw and carbonated slags for all soils. The TCLP-extractable heavy metals concentrations were below the criteria (5.0, 1.0 and 5.0 g/L for Pb, Cd, and Cr, respectively) after immobilizations with both slags except for Pb in soil B. The SM&T analysis showed the decrease in the exchangeable phase but the increase in residual phase after immobilization with raw and carbonated slags. The results of this study imply the promising potential of the carbonated slags on the immobilization of heavy metals in the field-contaminated soils.

Development of Fluorite-free Desulfurizing Agent for Molten Iron using Al-dross and Ladle Slag (알루미늄 드로스와 래들 슬래그를 활용한 무형석 용선 탈황제 개발)

  • Lee, Chang-Hyun;Koo, Yeon-Soo;Lee, Man-Seung
    • Resources Recycling
    • /
    • v.27 no.5
    • /
    • pp.49-53
    • /
    • 2018
  • In developing an optimum steelmaking process, the purity of the product, environmental impact, capability and cost of the process should be considered. Desulfurization of molten iron is conducted during preliminary treatment stage before converter operation. Although fluorite is added as a desulfurizing agent in CaO and $CaCO_3$ based agents, the concentration of fluorine in slag is strictly regulated. In order to develop desulfurizing agent without fluorine, CaO was mixed with Al dross and ladle slag containing alumina. The characteristics and desulfurizing capacity of the CaO based desulfurizing agent thus prepared were tested by varying temperature of Kanvara Reactor. Our results showed that the desulfurizing capacity of the samples prepared in this work was found to be similar to that of the traditional desulfurizing agents with fluorine.

Characteristics of Pyrophyllite Aggregate fired at Low Temperature(II) (저온소성 납석질 벽돌의 특성에 관한 연구(저온소성 ladle용 벽돌의 개발연구 제이보))

  • 지응업;한기성;최상욱
    • Journal of the Korean Ceramic Society
    • /
    • v.12 no.2
    • /
    • pp.3-9
    • /
    • 1975
  • The continuous grading method of pyrophyllite particles was adopted to prepare the refractories for ladle. The optimum conditions of fabrication adjusting the binders, the amount of water, the forming pressure and the firing temperature were investigated. The various properties, such as strength, density, porosity, thermal shock, corrosion resistance to slag were measured and compared with properties of ladle bricks presently used at local steel plants. The specimen studied in the present investigation showed a rather superior properties to theconventional product available locally.

  • PDF

Dissolved organic matter characteristics and bacteriological changes during phosphorus removal using ladle furnace slag

  • Noh, Jin H.;Lee, Sang-Hyup;Choi, Jae-Woo;Maeng, Sung Kyu
    • Membrane and Water Treatment
    • /
    • v.9 no.3
    • /
    • pp.181-188
    • /
    • 2018
  • A sidestream contains the filtrate or concentrate from the belt filter press, filter backwash and supernatant from sludge digesters. The sidestream flow, which heads back into the sewage treatment train, is about 1-3% less than the influent flow. However, the sidestream can increase the nutrient load since it contains high concentrations of phosphorus and nitrogen. In this study, the removal of PO4-P with organic matter characteristics and bacteriological changes during the sidestream treatment via ladle furnace (LF) slag was investigated. The sidestream used in this study consisted of 11-14% PO4-P and 3.2-3.6% soluble chemical oxygen demand in influent loading rates. LF slag, which had a relatively high $Ca^{2+}$ release compared to other slags, was used to remove $PO_4-P$ from the sidestream. The phosphate removal rates increased as the slag particle size decreased 19.1% (2.0-4.0 mm, 25.2% (1.0-2.0 mm) and 79.9% (0.5-1.0 mm). The removal rates of dissolved organic carbon, soluble chemical oxygen demand, color and aromatic organic matter ($UV_{254}$) were 17.6, 41.7, 90.2 and 77.3%, respectively. Fluorescence excitation-emission matrices and liquid chromatography-organic carbon detection demonstrated that the sidestream treatment via LF slag was effective in the removal of biopolymers. However, the removal of dissolved organic matter was not significant during the treatment. The intact bacterial biomass decreased from $1.64{\times}10^8cells/mL$ to $1.05{\times}10^8cells/mL$. The use of LF slag was effective for the removal of phosphate and the removal efficiency of phosphate was greater than 80% for up to 100 bed volumes.

Trend on the Recycling Technologies on the High-efficiency Rapid Cooling Method of Ladle Furnace Slag by the Patent and Paper Analysis (특허와 논문으로 본 제강 환원슬래그의 고효율 급냉 자원순환기술 동향)

  • Kim, Jin Man;Cho, Young-Ju;Cho, Bong-Gyoo
    • Resources Recycling
    • /
    • v.23 no.2
    • /
    • pp.90-97
    • /
    • 2014
  • The artificial dry silica used as dry aggregates in domestic is collected increasing every year. It is required drying process for the production of dry aggregates, therefore, it is main culprit of the cost up of aggregates and air pollution by using fossil fuel for the solution, it is developed alternative aggregates for the replacement of dry aggregates very ungently. In this article, the patents and papers for the recycling technology on the high-efficiency rapid cooling method of ladle furnace slag were collected and analyzed. The open patents of USA (US), European Union (EP), Japan (JP), and Korea (KR) and SCI journals from 1977 to 2013 were investigated. The patents and journals were collected using key-words and filtered by the definition of the technology. The patents and journals were analyzed by the years, countries, companies, and technologies and the technical trends were discussed in this paper.

Evaluation for Applicability as the Inorganic Binder with Rapid Setting Property for Construction Material of LFS Produced from Various Manufacturing Process (다양한 철강제조공정에서 부산되는 전기로 환원슬래그의 급경성 무기결합재로의 적용성 검토)

  • Kim, Jin-Man;Choi, Sun-Mi;Kim, Ji-Ho
    • Journal of the Korean Recycled Construction Resources Institute
    • /
    • v.7 no.2
    • /
    • pp.70-77
    • /
    • 2012
  • The Ladle Furnace Slag, about 20% of the electric arc furnace slag, has high content of free CaO and free MgO, which generates the expansion collapse by hydration reaction. Although many researchers have been endeavoring to recycle the EAF reducing slag in construction fields, there is not found the effective recycling method up to now. However, the LFS(Ladle Furnace Slag) contains mineral composition of the system of calcium aluminate with high-reactivity. Therefore, it is possible to developed the quick setting property and the high strength at the early age by the rapid cooling. This study aimed to check the reactive minerals and predict the reactivity with water on the LFS discharged from different steel product plants. The test results show that many types of LFS has hydration reactivity and can use in construction field as a inorganic binder with the rapid setting property.

  • PDF

Up-cycling of Air-cooled Ladle Furnace Slag : Environmental Risk Assessment and Mortar Compressive Strength Assesment of Binary and Ternary Blended Cement Using Air-cooled Ladle Furnace Slag (전기로 환원슬래그 Up-cycling : 환경위해성 평가 및 환원슬래그를 혼합하여 제조한 2성분계 및 3성분계 혼합시멘트 모르타르 압축강도 평가)

  • Cho, Han Sang;Mun, Young Bum;Moon, Won Sik;Park, Dae Cheol;Kim, Hyeong Cheol;Choi, Hyun Kook
    • Journal of Korean Society of Environmental Engineers
    • /
    • v.37 no.3
    • /
    • pp.159-164
    • /
    • 2015
  • This study investigated the environmental risk for up-cycling of air-cooled ladle furnace slag (LFS) and evaluated the mortar compressive strength of binary and ternary blended cements using LFS of 3, 5, 10 wt%. Based on the Soil Environment Conservation Act standard, there was no environmental risk of the up-cycling of LFS. Results of mortar compressive strength assesment showed that the compressive strength of two blended cements using LFS of lower than 5 wt% was about 1.1 times superior to that of un-substituted cement (ordinary portland cement, OPC); however the compressive strength of those with LFS of 10 wt% decreased with 10% compared with that of OPC.

Characteristics of Concrete Polymer Composite Using Atomizing Reduction Steel Slag as an Aggregate (II) (Use of Polystyrene as a Shrinkage Reducing Agent) (아토마이징 제강 환원슬래그를 골재로 사용한 폴리머 콘크리트 복합재료의 특성(II) (폴리스티렌 수축저감재 사용))

  • Hwang, Eui-Hwan;Kim, Jin-Man
    • Applied Chemistry for Engineering
    • /
    • v.25 no.4
    • /
    • pp.380-385
    • /
    • 2014
  • Spherical atomizing reduction steel slag was prepared by atomizing technology using reduction steel slag (ladle furnace slag, LFS) generated from steel industry. In order to develop the mass-recycling technology of atomizing reduction steel slag, polymer concrete composite was prepared using spherical atomizing reduction steel slag instead of fine aggregate (river sand) and coarse aggregate (crushed aggregate), depending on the grain size. Different polymer concrete specimens were prepared with the various proportions of polymer binder and replacement ratios of atomizing reduction steel slag in order to investigate the characteristics of polymer concrete composite. Results showed that compressive strengths of polymer concrete specimens decreased with the increase of replacement ratios of atomizing reduction steel slag, but flexural strengths of the specimens showed a maximum strength at the 50% of replacement ratios of atomizing reduction steel slag. It was concluded that addition ratio of polymer binder, which affect greatly on the prime cost of production of polymer concrete, could be reduced by maximum 18.2 vol% because the workability of the polymer concrete was remarkably improved by using the atomizing reduction steel slag. However, further study is required because the mechanical strength of the specimen using atomizing reduction steel slag was greatly reduced in hot water resistance test.