• Title/Summary/Keyword: LVDT(Linear variable differential transformer)

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Development of Automatic Measuring System for the Formed End Part of Automotive Fuel Pipe (자동차 연료파이프 성형부 자동 검사 시스템 개발)

  • Yu H.T.;Lim T.W.;Yang C.K.;Ryu S.H.;Lee S.C.;Choi S.I.;Kim S.I.;Lee Y.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.353-354
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    • 2006
  • The automatic inspection system is developed for the formed end part of automotive fuel pipe. The developed system has functions of outer diameter and formed end length measurement by LVDT(linear variable differential transformer) together with burr cleaning of automotive fuel pipe. The measured data are managed and controlled in real time by embedded SPC(statistical process control) program. The system is composed of mechanical part, electronic part and developed software system. These three parts operate automatically by mutual communication with each other. The developed system showed good results in finding inferior goods and efficiency improvement of the fuel pipe production line. It also eliminated the unreliable manual inspection processes and improved the confidence of product quality.

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A Study on the Z axis Defection Compensation of the Cross rail for Gantry type Machine tools (Gantry Type 공작기계의 CROSS RAIL Z축 처짐량 보상에 관한 연구)

  • Lee, Min-Ki;Park, Jin-Joo;Lee, Eung-Suk;Kim, Nam-Sung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.357-360
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    • 2011
  • Machine tools of Gantry type have been performing machine work as a moving machinery. In a large machine tools, the machinery is moving with bed and it is structurally unstable. When the objects are processed, machine tools gets loads in the direction of Z-axis. In other words, the machine tools which become bigger was performed by the trend of complexation. It made that the increased machine weight can't be passed over. In order to enhance manufacturing precision, it needs to compensate Z-axis deflection of weight for machine tools. In this paper, Machine tools of Gantry type were miniaturized and deflection was measured by LVDT sensors. When deflection was measured, block mass weighted 50kg is moving on particular distance. Then, the displacement of fixed point and moving point is measured by recording telemeter.

A Study on the System of the Precision Dimensional Measurements for Molded Product Carbon Materials (탄소재 성형품에 대한 정밀 치수 검사 시스템에 관한 연구)

  • Kim, Dae-Nyeon
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.30 no.2
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    • pp.37-42
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    • 2016
  • This paper proposes a method to develop a high-precision dimension measurement system using a linear variable differential transformer sensor. The Dimension targets for measurement is carbon material vanes of key element in the rotating parts within vehicle circulating pump. Data acquisition system for dimension measurement is designed using the NI Compact RIO. And the program applying the dimension measurement algorithm is built using NI LabVIEW. The dimension measuring program is composed of a FPGA program, Real Time program and Host program. The method of the experiment compares master vane with target vane for measure the length of the carbon material vane. The experimental results confirmed the usefulness of the accuracy within ${\pm}4um$.

A Swing-Arm On-Machine Inspection Method for Profile Measurement of Large Optical Surface in Lapping Process

  • Sung In Kyoung;Oh Chang Jin;Lee Eung Suk;Kim Ock Hyun
    • Journal of Mechanical Science and Technology
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    • v.19 no.8
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    • pp.1576-1581
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    • 2005
  • Generally, the optical components are fabricated by grinding, lapping, and polishing. And, those processes take long time to obtain such a high surface quality. Therefore, in the case of large optical component, the on-machine inspection (OMI) is essential. Because, the work piece is fragile and difficult to set up for fabricating and measuring. This paper is concerned about a swing-arm method for measuring surface profile of large optical concave mirror. The measuring accuracy and uncertainty for suggested method are studied. The experimental results show that this method is useful specially in lapping process with the accuracy of $3\~5\;{\mu}m$. Those inspection data are provided for correcting the residual figuring error in lapping or polishing processes.

Magnetic Impeadance Effects by the Displacement of Amorphous Ribbon (아몰퍼스 리본의 변위에 의한 자기임피던스 효과)

  • 신용진;소대화;김현욱;임재근;강재덕
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1999.11a
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    • pp.73-76
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    • 1999
  • In this thesis, we fabricate a zero-magnetostrictive amorphous ribbon measure the impeadance effect, and then Investigate possibility as a sensor material. $Co_{72.5}$F $e_{0.5}$M $o_{2}$ $B_{15}$ S $i_{5}$ is used as composition of specimen alloy. We first melt the specimen in high frequency induction furnace and then rapidly quench it by using single roll technique. As the result, we obtain a ribbon where thickness is 12${\mu}{\textrm}{m}$, width is 1mm and length is 93mm. Consequently, it is proved through this study that zero-magnetostrictive amorphous ribbon can be used as an excellent magnetic sensor material.rial.l.

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A Study on the Ubiquitous Wireless Tilt Sensors's Application for Measuring Vertical Deflection of Bridge (교량의 수직처짐 측정을 위한 유비쿼터스 무선경사센서 활용연구)

  • Jo, Byung Wan;Yoon, Kwang Won;Kim, Young Ji;Lee, Dong Yoon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.3
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    • pp.116-124
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    • 2011
  • In this study, a new method to estimate the bridge deflection is developed by using Wireless Tilt Sensor. Most of evaluations of structural integrity, it is very important to measure the geometric profile, which is a major factor representing the global behavior of civil structure, especially bridges. In the past, Because of the lack of appropriate methods to measure the deflection curve of bridges on site, the measurement of deflection had been done restrictly within just a few discrete points along the bridge. Also the measurement point could be limited to locations installed with displacement transducers. So, in this study, the deflection of the structure was measured by wireless tilt sensor instead of LVDT(Linear Variable Differential Transformer). Angle change of tilt sensor shows structural behavior by the change of the resistor values which is presented to voltage. Moreover, the maximum deflection was calculated by changing the deflection angle which was calculated as V(measured voltage) ${\times}$F(factor) to deflection. The experimental tests were carried out to verify the developed deflection estimation techniques. Because the base of tilt measuring is the gravity, uniform measurement is possible independent of a measuring point. Also, measuring values were showed very high accuracy.

Synthesis of Renewable Resource-derived Furan-based Epoxy Compounds and Their Adhesive Property (재생자원 유래 퓨란계 에폭시 화합물의 합성 및 접착 특성)

  • Lee, Jae-Soung;Lee, Sang-Hyeup;Jeong, Jaewon;Kim, Baekjin;Cho, Jin Ku;Kim, Hyun Joong
    • Journal of Adhesion and Interface
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    • v.11 no.2
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    • pp.41-49
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    • 2010
  • Furan-containing epoxide monomers (8, 9) were designed and synthesized as carbon-neutral, environment-friendly adhesion material. Bicyclic skeleton were constructed using the Diels-Alder reaction of furan and methyl acrylate, both readily accessible starting material from a biomass via bio-refinery process. After reduction of ester functionality, resulting hydroxyl moieties were coupled to epichlorohydrin to provide the epoxy-functionalized furanic monomers (8, 9). The structure of new furanic monomers was confirmed by $^1H$ and $^{13}C$ NMR spectroscopy. As UV-curable monomers, basic properties such as UV curing time and the extent of UV curing were evaluated by photo DSC. Photo-curing shrinkages were measured by linear variable differential transformer transducer (LVDT) and the effect of molecular structure on shrinkage was considered. In addition, new synthetic compounds showed the shear strength over 3 MPa when they were photo-cured between polycarbonate plates, which indicates these compounds are feasible to use as photo-curable adhesive materials.

Thickness Measure and Characteristic Length for Effective Young's Modulus of Model Ice Plate in the Ice Basin (빙해수조 모형빙판의 두께 계측과 유효탄성계수용 특성길이 연구)

  • Lee, Jae-Hwan;Choi, Bong-Kyun;Lee, Chun-Ju
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.27 no.5
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    • pp.353-360
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    • 2014
  • The model ice is created at KRISO (Korea Research Institute for Ships and Ocean Engineering) ice basin where model ship is tested to obtain the necessary data in order to design the ice breaking vessels and ocean structures operating in the northern pole sea area. Through the model ship test, ice breaking, clearing, ice-ship and ice-propeller interaction behavior can be obtained. Since mechanical properties of ice plate are required for the model test, some tests are performed to obtain the properties in this paper. First, ultrasonic devide is used to measure the thickness of the model ice plate and the results show the possibility of using ultrasonic method, yet more sophisticated device or special sensors are required to measure the ice thickness completely. And the defection of ice plate is measured using LVDT to compute the characteristic length of ice plate on the fluid, which is used to get the effective Young's modulus of model ice.

Development of a Robotic System for Measuring Hole Displacement Using Contact-Type Displacement Sensors (접촉식 변위센서를 이용한 홀 변위 측정 로봇시스템 개발)

  • Kang, Hee-Jun;Kweon, Min-Ho;Suh, Young-Soo;Ro, Young-Shick
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.1
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    • pp.79-84
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    • 2008
  • For the precision measurement of industrial products, the location of holes inside the products, if they exist, are often selected as feature points. The measurement of hole location would be performed by vision and laser-vision sensor. However, the usage of those sensors is limited in case of big change of light intensity and reflective shiny surface of the products. In order to overcome the difficulties, we have developed a hole displacement measuring device using contact-type displacement sensors (LVDTs). The developed measurement device attached to a robot measures small displacement of a hole by allowing its X-Y movement due to the contact forces between the hole and its own circular cone. The developed device consists of three plates which are connected in series for its own function. The first plate is used for the attachment to an industrial robot with ball-bush joints and springs. The second and third plates allow X-Y direction as LM guides. The bottom of the third plate is designed that various circular cones can be easily attached according to the shape of the hole. The developed system was implemented for its effectiveness that its measurement accuracy is less than 0.05mm.

Forming Conditions of Curved Glass using Force Applying System of Glass Molding System (유리성형시스템의 힘측정기반 가압장치를 이용한 곡면유리 성형조건)

  • Hong, Tae Kyeong;Kim, Gab Soon
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.4
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    • pp.335-342
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    • 2014
  • This paper describes the forming conditions of smart-phone curved glass using the glass molding system with force applying system. The force applying system is composed of a body, a motor and gear, a rectilinear movement structure, a force sensor, a LVDT sensor (Linear Variable Differential Transformer), a up and down moving block, and so on. The glass molding system for characteristic test to find the forming conditions consists of the force applying system and a chamber, a metallic mold, a upper heater, a lower heater and so on. The characteristic test for forming conditions of smart-phone curved glass was carried out at forming temperature $620^{\circ}C$ and $650^{\circ}C$ using the glass molding system. As a result of the characteristic test, the forming conditions of curved glass could be found, and it is thought that the conditions can be used to apply to the system for producing in large quantities.