• Title/Summary/Keyword: LCD Process

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Analysis on the Fracture of a Panel Glass in a Liquid Crystal Display Module under Mechanical Shock (액정 디스플레이(LCD)의 패널유리 파손평가에 관한 연구)

  • Park, Sang-Hu;Lee, Bu-Yun;Eom, Yun-Yong
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.76-81
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    • 2000
  • Analysis on failure of the panel glass under mechanical shock is the main topic of this study. Since the glass for the LCD panel is thin, it needs to be designed to have enough toughness against mechanical shock. In this paper, a process of estimating fracture of the panel glass is proposed to guarantee reliability of the product. The fracture toughness of the panel glass is used as a criterion of the fracture based on an experimental approach. The stress intensity factor was calculated considering a model with the largest initial crack size on a cut surface and with the boundary force obtained from a dynamic finite element analysis. Critical surface roughness on the cut surface of a typical glass panel, to prevent fracture in case of bending mode, is obtained.

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Investigation of flexible backlight using micro-scale optical function pattern design (미세 광학패턴기술을 이용한 Flexible Backlight에 관한 연구)

  • Han, Jeong-Min;Seo, Dae-Shik
    • Journal of Satellite, Information and Communications
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    • v.9 no.1
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    • pp.70-73
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    • 2014
  • We have designed high performance flexible prism light-guide plate (LGP) in 5 inch TFT-LCD for mobile applications. We adopted novel material such as methacrylate and butyl acrylate mixture, as it called KURARITY. It has good flexibility by addition of butyl acrylate. And it has also good transmissivity because methacrylate is a major compound. Then, we achieved good test result to embody high brightness and flexible BLU in case of LGP of base and upper surface with 5 inch, thickness 1.5mm adding prism construct, it is superior brightness improvement than previous flexible LGP. It shows significant improvement than previous printing form about some 5% and in this course to flexible embody actual material it succeeded prism LGP production by 5 inch injection form process.

A Novel Air-Bridge Type Gate-Data Line Inter-Crossing to Reduce Signal Delay for Large Size AMLCD (대면적 AMLCD의 신호 지연 감소를 위해 Air-gap을 갖는 게이트-데이터 라인 교차 구조)

  • Park, Jin-Woo;Kang, Ji-Hoon;Lee, Min-Cheol;Han, Min-Koo
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.48 no.12
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    • pp.768-772
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    • 1999
  • A new TFT-LCD panel with air-bridge type gate to data line inter-crossing has been proposed and its characteristics have been measured. The proposed structure has air-gap between gate and data line inter-crossing. This air-bridge TFT-LCD panel has very small capacitance between gate and data line. The new panes structure achieves 9 times fast signal propagation compared with conventional panel, which enables to have enough design margin for 20-inch diagonal and larger size UXGA panel. We have examined thermal and mechanical durability of new panel to verify applicability for commercial AMLCD production. After TEOS and polyimide passivation, this panel withstood a thermal stress at $250^{\circ}C$ and a mechanical stress during the rubbing process.

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Study on Construction of Modular Cell Line for LCD TV by Lean 6 Sigma (Lean 6 Sigma에 의한 LCD TV의 Modular Cell Line 구축에 관한 연구)

  • Jeong, Young-Kwan;Choi, Seong-Dae;Yoo, Chong-Kyu;Cheong, Seon-Hwan
    • Journal of the Korean Society of Industry Convergence
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    • v.13 no.1
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    • pp.49-54
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    • 2010
  • Lean 6 sigma has recently been used to describe a management system which combines lean management and 6 sigma. The marriage between Lean manufacturing and 6 sigma has proven to be a powerful tool for cutting waste and improving the organization operations. Time and quality are the most important metrics in improving any company's production and profit performance. lean 6 sigma is a management innovation for improving production efficiency, process quality, cost reduction, investment efficiency and customer's satisfaction. in this paper, Advanced cell line is builded the home appliance goods of the LCD TV final assembly line of domestic company line, training the multi-skilled man and controlling the production information system based on Lean 6 sigma.

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Chip-on-Glass Process Using the Thin Film Heater Fabricated on Si Chip (Si 칩에 형성된 박막히터를 이용한 Chip-on-Glass 공정)

  • Jung, Boo-Yang;Oh, Tae-Sung
    • Journal of the Microelectronics and Packaging Society
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    • v.14 no.3
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    • pp.57-64
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    • 2007
  • New Chip-on-glass technology to attach an Si chip directly on the glass substrate of LCD panel was studied with local heating method of the Si chip by using thin film heater fabricated on the Si chip. Square-shaped Cu thin film heater with the width of $150\;{\mu}m$, thickness of $0.8\;{\mu}m$, and total length of 12.15 mm was sputter-deposited on the $5\;mm{\times}5\;mm$ Si chip. With applying current of 0.9A for 60 sec to the Cu thin film heater, COG bonding of a Si chip to a glass substrate was successfully accomplished with reflowing the Sn-3.5Ag solder bumps on the Si chip.

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Flat Panel Display Deflection Analysis Considering Lift Force in Non-Contact Flat Panel Display Conveyer System (비접촉 평판 디스플레이 이송장치에서 양력을 고려한 평판 디스플레이의 처짐 해석)

  • Hwang, Sung-Hyen;Choi, Hyeon-Chang;Lho, Te-Jung;Son, Te-Yong;Park, Bum-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.5
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    • pp.451-457
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    • 2008
  • Flat Panel Display(FPD) is widely used a video display terminals to consumer products of LCD and PDP. The contamination and damage were affected by using the previous contact conveyor's method. In this paper, it analyzes the FPD deflection to develop the non-contact FPD transfer process using lift force. Each conveyor's equipment is called a horizontal conveyor, vertical conveyor and robot pick-up equipment. As result of an analysis of FPD panel's deflection, a robot pick-up equipment has performed according to under the present conditions like panel's weight and loaded glass to move FPD panel from one place to other places properly. Results of the analysis showed 0.474 mm, 0.424 mm and 1.237 mm. Those values are lower than a predicted optimum values : 2 mm for both horizontal and vertical conveyers; 5 mm for robot pick-up equipment. Therefore, those results verify each equipment have safety and reliability.

The Development of the Process for LCD Fabrication (LCD 제조 공정 개발)

  • Hur, Chang-Wu
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2008.10a
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    • pp.583-587
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    • 2008
  • 본 연구는 LCD 용 비정질 실리콘 박막 트랜지스터의 제조공정에서 가장 중요한 광 식각 공정을 중심으로 전체 공정을 개발하고, 공정의 안정성을 개선하여 소자의 신뢰성을 높이고자 한다. 본 연구의 수소화 된 비정질 실리콘 박막 트랜지스터는 Inverted Staggered 형태로 게이트 전극이 하부에 있다. 실험 방법은 게이트전극, 절연층, 전도층, 에치스토퍼 및 포토레지스터층을 연속 증착한다. 스토퍼층을 게이트 전극의 패턴으로 남기고, 그 위에 $n^+a-Si:H$ 층 및 NPR(Negative Photo Resister)을 형성시킨다. 상부 게이트 전극과 반대의 패턴으로 NPR층을 패터닝하여 그것을 마스크로 상부 $n^+a-Si:H$ 층을 식각하고, 남아있는 NPR층을 제거한다. 그 위에 Cr층을 증착한 후 패터닝하여 소오스-드레인 전극을 위한 Cr층을 형성시켜 박막 트랜지스터를 제조한다. 여기서 각 박막의 패터닝은 광 식각 공정으로 각 단위 박막의 특성에 맞는 광식각 공정이 필요하다. 제조한 박막 트랜지스터에서 가장 흔히 발생되는 문제는 주로 광식각공정시 발생하며, PR의 잔존이나 세척 시 얇은 화학막이 표면에 남거나 생겨서 발생되기도 하며, 이는 소자를 파괴시키는 주된 원인이 될 수 있다. 이와 같이 공정에 보다 엄격한 기준의 PR 패터닝, 박막의 식각 그리고 세척 등의 처리공정을 정밀하게 조절하여 소자의 특성을 확실히 개선 할 수 있었다.

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The Development of Etching Process of TFT-LCD (TFT-LCD의 식각 공정 개발)

  • Hur, Chang-Wu
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2008.10a
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    • pp.575-578
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    • 2008
  • 본 연구는 LCD 용 비정질 실리콘 박막 트랜지스터의 제조공정중 가장 중요한 식각 공정에서 각 박막의 특성에 맞는 습식 및 건식식각공정을 개발하여 소자의 특성을 안정시키고자 한다. 본 연구의 수소화 된 비정질 실리콘 박막 트랜지스터는 Inverted Staggered 형태로 게이트 전극이 하부에 있다. 실험 방법은 게이트전극, 절연층, 전도층, 에치스토퍼 및 포토레지스터 층을 연속 증착한다. 스토퍼층을 게이트 전극의 패턴으로 남기고, 그 위에 $n^+$a-Si:H 층 및 NPR(Negative Photo Resister)을 형성시킨다. 상부 게이트 전극과 반대의 패턴으로 NPR층을 패터닝하여 그것을 마스크로 상부 $n^+$a-Si:H 층을 식각하고, 남아있는 NPR층을 제거한다. 그 위에 Cr층을 증착한 후 패터닝하여 소오스-드레인 전극을 위한 Cr층을 형성시켜 박막 트랜지스터를 제조한다. 여기서 각 박막의 패터닝은 식각 공정으로 각 단위 박막의 특성에 맞는 건식 및 습식식각 공정이 필요하다. 제조한 박막 트랜지스터에서 가장 흔히 발생되는 문제는 주로 식각 공정시 over 및 under etching 이며, 정확한 식각을 위하여 각 박막에 맞는 식각공정을 개발하여 소자의 최적 특성을 제공하고자한다. 이와 같이 공정에 보다 엄격한 기준의 건식 및 습식식각 공정 그리고 세척 등의 처리공정을 정밀하게 실시하여 소자의 특성을 확실히 개선 할 수 있었다.

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The Optimum Design of the Light-weight Composite Pallet Plank for Assembly Line of LCD/PDP by using Honeycomb Sandwich Panel (하니컴 샌드위치 Panel을 이용한 LCD/PDP생산공정용 고기능성 복합 신소재 파렛트의 최적설계)

  • Kim, Y.H.;Choi, B.G.;Son, J.H.;Cho, Y.D.;Eum, S.H.;Woo, B.H.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.06a
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    • pp.388-394
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    • 2005
  • A typical honeycomb sandwich panel consists of two thin, high-strength facings bonded to a thick, light-weight core. Each component by itself is relatively weak and flexible, but when it combind in a sandwich panel they produce a structure that is stiff, strong, and lightweight. In addition to use in honeycomb sandwich panels, honeycomb is used for energy absorption, radio frequency shielding, light diffusion, and to direct air flow.Accordingly, the usage of honeycomb sandwich structure is very widely applied to the aircraft, the automobile, and marine industry, etc., because of these advantages. Generally, this honeycomb sandwich structure is manufactured by autoclave process.In this study, the honeycomb sandwich structure was produced by prepreg. To prove the suitability the honeycomb sandwich structure with prepreg, The optimum design of the skin materials and honeycomb sandwich structure were evaluated with the theory of stress analysis.

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Experimental and Simulation Study of the Optical Performances of a Wide Grid Polarizer as a Luminance Enhancement Film for LCD Backlight Applications

  • Seo, Jae Seok;Yeom, Tae Eun;Ko, Jae-Hyeon
    • Journal of the Optical Society of Korea
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    • v.16 no.2
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    • pp.151-156
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    • 2012
  • Reflective polarizers can be used as luminance enhancement films for LCD backlights via the polarization recycling process. The optical performances of a wire grid polarizer (WGP) as a reflective polarizer adopted in edge-lit backlights were investigated by luminance evaluation and a time-domain simulation technique. The results were compared to those of a commercial dielectric multilayer film. The luminance gain factor of WGP was smaller than that of the multilayer film by 18%. This was attributed to a much larger internal loss of WGP due to light absorption by metal wires. The internal losses of both reflective polarizers and the polarization conversion efficiency of the backlight were obtained numerically based on a phenomenological model. The optical performances of WGP were optimized by using a time-domain simulation technique. The luminance gain increased and was found to become comparable to, but slightly less than the case of the dielectric multilayer film with decreasing line width.