• Title/Summary/Keyword: Kerf

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Effects of Laser Parameters and Workpiece Conditions on Cutting Characteristics of Solid Wood and Wood-based Panel(I) - Cutting Depths and Kerf Widths - (레이저변수(變數)와 피삭재조건(被削材條件)이 목재(木材) 및 목질(木質)보드의 절삭특성(切削特性)에 미치는 영향(影響)(I) - 절삭(切削)깊이와 절삭폭(切削幅) -)

  • Sim, Jae-Hyeon;Jung, Hee-Suk
    • Journal of the Korean Wood Science and Technology
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    • v.25 no.4
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    • pp.75-91
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    • 1997
  • Laser cutting tests were conducted to investigate the laser cutting characteristics of solid woods such as 25mm-thick white oak(Quercus acutissima) and maple(Acer mono), and wood-based panels such as 15mm-thick medium density fiberboard and particleboard. Test variables were laser power, cutting speed, grain direction, and moisture content. Cutting depths, kerf widths and the maximum cutting speed were measured. Cutting depths were increased as focus of laser beam was moving from above the workpiece to on the surface of workpiece, and also to below the workpiece. Kerf widths were decreased as focus of laser beam was moving from above the workpiece to on the surface of workpiece, but were increased as focus of laser beam was moving from on the surface of workpiece to below the workpiece. Minimum kerf widths were obtained when focus of laser beam was positioned on the surface of workpiece. Cutting depths and kerf widths were decreased with increase in moisture content, and cutting depths and kerf widths of more dense white oak were smaller than those of maple. And also cutting depths and kerf widths of particleboard were smaller than those of medium density fiberboard.

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Experimental Investigation of Characteristics Change by Kerf-Fill Material between Arrayed Elements of a Piezoelectric Transducer (압전 배열 트랜스듀서의 진동 요소간 kerf 충진 매질에 따른 특성변화의 실험적 고찰)

  • Kim, Jung-Soon;Kim, Moo-Joon;Ha, Kang-Lyeol
    • The Journal of the Acoustical Society of Korea
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    • v.27 no.5
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    • pp.215-220
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    • 2008
  • The kerfs between arrayed piezoelectric elements in a medical ultrasonic transducer or a piezoelectric composite transducer are generally filled by polymeric materials. The boundary condition of the elements for lateral mode vibration is changed according to the kerf-filling materials, so that the resonance frequency for longitudinal mode of the transducer is also varied. In this study, to investigate the resonance frequency variation for an arrayed transducer experimentally, the piezoelectric vibration elements of $14mm{\times}0.22mm{\times}0.44mm$ were fabricated and those were linearly arrayed. And, the resonance frequencies were measured for three cases of kerf-filling condition, non-filling and two different kinds of epoxy filling. Conclusively, it is confirmed that the resonant frequency variation shows the similar tendency with the theoretical one for the longitudinal mode.

Study of Characteristics of Assist Gas in Laser Machining Using Flow Visualization Techniques (유동가시화 기법을 이용한 레이저가공의 보조가스 충돌특성에 관한 연구)

  • Son, Sang-Hyuk;Lee, Yeol;Min, Seong-Kyu
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.2
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    • pp.153-160
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    • 2011
  • The characteristics of supersonic coaxial/off-axis jet impingements on a slanted kerf surface were experimentally studied, to investigate the role of the assist gas that removes molten materials from cut zone formed by laser machining. In this parametric study, hundreds of high-resolution schlieren images were obtained for various gas pressures, distances between nozzle exit and kerf surface, kerf widths, and alignments of off-axis nozzle. It was noticed that simply increasing the assist gas pressure was not effective in eliminating the flow separation that occurs downstream of the kerf surface. However, it was also observed that by increasing the kerf width and utilizing off-axis nozzles, the separation of the assist gas on the kerf surface can be weakened. The effect of the distance between the nozzle exit and the kerf surface on the characteristics of separation occurring on the kerf surface was found to be lower in the case of supersonic nozzles than that in the case of sonic nozzles.

Stencil cutting process by Nd:YAG laser- (I) Estimation of kerf width by neural network (Nd:YAG 레이저를 이용한 스텐실 절단공정- (I) 신경회로망에 의한 절단폭 예측)

  • 신동식;이제훈;한유희;이영문
    • Laser Solutions
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    • v.3 no.3
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    • pp.13-19
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    • 2000
  • The stencil is a thin stainless sheet in which a pattern is formed, which is placed on a surface of plate to reproduce the pattern of electric circuit. Conventionally the stencil has been produced by etching process. This process has many anti-environmental factors. In this study, Nd : YAG laser cutting process has been applied for stencil manufacturing. The study is focused on estimating kerf width of laser cut stencil by E.B.P.(Error Back-Propagation). This algorithm is good for estimating target value from input value. In this paper, target value was kerf width, and input values were frequency, pulse width, cutting speed and laser power. E.B.P. after teaming input and target could estimate kerf width from some variables precisely.

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Computational Study of Impingement Characteristics of Assist Gas from Coaxial/Off-axis Nozzles in Laser Machining (레이저 가공에서 동축/탈축 보조가스의 충돌특성에 관한 수치해석적 연구)

  • Yoon, Shi-Kyung;Sung, Hong-Gye;Lee, Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.5
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    • pp.14-19
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    • 2010
  • A computational study was carried out to analyze the characteristics of supersonic (Mach 2.0) coaxial/off-axis jet's impingements on a slanted kerf surface in laser machining. The effects of various parameters such as gas pressure, distance between nozzle exit and kerf edge surface, and application of off-axis nozzles on the impingement phenomena of the assist-gas on kerf surface were observed. The present study showed that simply increasing the assist-gas pressure for coaxial supersonic nozzle was not effective to alleviate the strength of flow separation on kerf surface. It also presented the optimized operating condition of the coaxial nozzle to have the highest skin friction values over kerf surface.

Arc efficiency and kerf width in plasma arc cutting process (플라즈마 절단공정에서의 아아크 효율과 절단폭)

  • 노태정;나석주
    • Journal of Welding and Joining
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    • v.5 no.1
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    • pp.23-33
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    • 1987
  • Plasma arc cutting is a fusion cutting process in which a gas constricted arc is employed to produce high temperature, high velocity jet at the workpiece. Even though the plasma arc cutting has been wid¬ely used in the industry, very little work has been done on the analysis of the process. In this paper, the kerf width was numerically analyzed by soving the temperature distribution in base metal under consideration of the latent heat effect. In modelling the heat flow problem, the heat intensity of the plasma arc was assumed to have a Gaussion distribution in the transverse direction and expone¬ntially decreasing in the thickness direction. The thermal efficiency and the heat input ratio of the top surface were experimentally deterimned for various thickness and cutting conditions, and used in numerical calculation of the kerf width. The experimental results were in eonsiderabely good agreement with the theoretically predicted kerf width.

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The study of laser processing parameter for $\mu$-BGA cutting ($\mu$-BGA 절단을 위한 레이저 가공 파라미터 연구)

  • Baek, kwang-yeol;Lee, cheon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.652-655
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    • 2001
  • In this paper, I have studied minimization of the kerf-width and surface burning which are occurred after the singulation process of multi layer $\mu$-BGA( thickness 1.1 mm, 0.9 mm) with a pulsed Nd:YAG( = 532 nm, repetition rate = 10 Hz) laser. The thermal energy of a pulsed Nd:YAG laser is used to cut the copper layer. I have studied are minimization of the surface burning and kerf-width using a photo resist, $N_2$blowing and polyester double sided tape as a cutting parameter. The $N_2$blowing reduces a laser energy loss by debris and suppresses a surface carbonization. Also, I have studied characters of cutting with a choice of side of laser beam incidence. The SEM(Scanning Electron Microscope), non-contact 3D inspector and high-resolution microscope are used to measure kerf width and surface state. The optimum value of 1.1 mm $\mu$-BGA singulation is 524 $\mu$m that is reduced kerf width of 60 % with $N_2$blowing. And I obtained reduction of carbonization of 68 % with a polyester double side tape in 0.9 mm $\mu$-BGA. I used laser intensity of 1.91$\times$10$^{6}$ / $\textrm{cm}^2$ in this study.

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A Study on the Prediction of the Kerf Width Geometry and the Heat-affected zone in laser Cutting of the alloy Tool Steels(STD11) (합금공구강(STD11)의 레이저 절단에서 절단폭 형상 예측과 열 영향부에 관한 연구)

  • Cho, Y.M.;You, U.J.;Kim, J.D.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.10
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    • pp.130-137
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    • 1995
  • With the rapid growth of the die and mold, the new die making method has been developed. Especially, the laser is very useful, because it has a very fast cutting speed and is possible to manufacture complicated geometry. The quality of the laser cut is to be evaluated with respect to some characteristic quality parameters such as kerf width geometry, roughness and heat affected zone. This paper describes the laser cut characteristic(heat-affected zone) of the alloy tool steels(STD11) and the prediction of the kerf width genmetry by the FEM. On using the oxidation heat and laser beam, the prediction of kerf geometry is more accurate than that only by the laser beam. After laser cutting, the heat-affected zone is generated on the cutting cross section. The magnitude of hardness on the cutting cross section was similar to that of the heat treatment. It was possible to predict heat-affected zone by using the FEM program.

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Abrasive-Assisted High Energy Water-Jet Machining Characteristics of Solid Wood

  • Lee, Hyoung-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.32 no.3
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    • pp.1-7
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    • 2004
  • The application of abrasive-assisted high energy water-jet was investigated as a possible new method of cutting wood. In this study the maximum cutting speeds for species of various wood density were determined and water-jet machining characteristics were investigated for sixteen Korean domestic species. The maximum cutting speed ranged from 200 to 750 mm/min. The results indicate that wood density affects machining characteristics such as maximum cutting speed, surface roughness, and kerf width. Roughness of surface generated increased and kerf width decreased as penetration depth increased.

A Study on the Cutting Surface Characteristics in CNC Gas Cutting of Plate Steel (강판의 CNC 가스 절단시 절단면특성에 관한 연구)

  • 김성일
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.1
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    • pp.24-31
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    • 2003
  • In the gas cutting of plate steel, the quality of the cut surfaces and sections is strongly dependent on the cutting conditions such as cutting speed, kerf width, plate thickness, material, distance between tip and specimen, and cutting oxygen pressure etc. The cutting tests of plate steel were carried out using CNC gas cutting machine. This paper deals with cut surface and section characteristics of plate steel in CNC gas cutting. Both top and bottom widths of kerf, the surface roughness(Ra, Rmax) of cutting surfaces are measured under various cutting conditions such as cutting speed, material, distance between tip and specimen, and cutting thickness. The photographs of cut surface and cut section are also analyzed under various cutting conditions.