• Title/Summary/Keyword: JIT System

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An Dynamic Analysis on the Technology Innovation of Auto Production Industry (자동차산업 기술혁신의 동학적 분석)

  • Song, Tae-Bock;Namn, Su-Hyeon
    • Journal of Korea Technology Innovation Society
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    • v.14 no.1
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    • pp.85-108
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    • 2011
  • Under Ford system, corporations sought to maximize the economies of scale by raising the production efficiency. It aims to lower the production cost by increasing the quantity of output. But in the era of market flux and uncertainty, however, such strategies can no longer be sustained. Replacing the structures of Ford system, Toyota was able to accelerate the pace of process innovation and product innovation. Related to this innovation is JIT, new model development, modularization. The firm's reliance on flexible production technology provides opportunities to expand her production basis to foreign countries successfully. The main objective of this paper is to explore the contribution of process innovation to profit-capital ratio. The model is estimated using a time-series data of 18 years from 1990 to 2007 of auto production industry in korea. An Implication of this estimation shows that process innovation explains a significant portion of profit-capital ratio.

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Production Planning and Kanban Operations in JIT Systems for Small Manufacturers (중소기업을 위한 JIT 생산방식 : 생산계획(生産計劃)의 수립과 칸반의 운용(運用))

  • Chung, Nam-Kee;Yoo, Chul-Soo
    • IE interfaces
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    • v.5 no.2
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    • pp.29-37
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    • 1992
  • An approach to Just-In-Time for small job-shop-type manufacturers is presented. This is aimed at those who understand the pull production system, however, cannot afford either swift changeover in workcenters or frequent delivery to customers. First, as a production planning technique, a lot-sizing model entitled Multilevel Least Total Cost Model(MLTCM) is developed; The production order quantities of each components be those requiremensts of the end item production lot. The contribution of MLTCM is shown via simulation. Then, a framework of the Kanban operations is designed; A Production Control Kanban is introduced as a communication tool with Production Kanban in a job-shop.

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Recognize Handwritten Urdu Script Using Kohenen Som Algorithm

  • Khan, Yunus;Nagar, Chetan
    • International Journal of Ocean System Engineering
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    • v.2 no.1
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    • pp.57-61
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    • 2012
  • In this paper we use the Kohonen neural network based Self Organizing Map (SOM) algorithm for Urdu Character Recognition. Kohenen NN have more efficient in terms of performance as compare to other approaches. Classification is used to recognize hand written Urdu character. The number of possible unknown character is reducing by pre-classification with respect to subset of the total character set. So the proposed algorithm is attempt to group similar character. Members of pre-classified group are further analyzed using a statistical classifier for final recognition. A recognition rate of around 79.9% was achieved for the first choice and more than 98.5% for the top three choices. The result of this paper shows that the proposed Kohonen SOM algorithm yields promising output and feasible with other existing techniques.

A Study on the Effect of Setup Time Reduction on Production Lot Sizes (생산준비시간 단축과 생산로트사이즈에 대한 연구)

  • 구일섭;김진수
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.17 no.32
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    • pp.121-126
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    • 1994
  • Setup Time Reduction is an important aspect of the Just-in-Time(JIT) and Zero Inventory(Zl) Concepts since it supports reductions in manufacturing lead times and inventories. It also enables small lot sizes and kanban systems implementation for material flow - achieving major improvements in production floor management. One concept fundamental to the pursuit of JIT production in Japan and other countries is adoption of a setup time reduction. This paper looks at the necessities of setup time reduction and the relations to machine utilization. By using an EOQ model for evaluate the effect of setup time reduction, we get the results that over 75 % reduction in setup time is obtain the desired results in the lot size reduction.

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Sequencing for a mixed model assembly line in just-in-time production system (JIT 상황하에서 다품종 조립라인 작업물 투입 순서 결정 방안)

  • Hwang, Hark;Jeong, In-Jae;Lim, Joon-Mook
    • Korean Management Science Review
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    • v.11 no.1
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    • pp.91-106
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    • 1994
  • In mixed model assembly lines, products are assembled seqeuntially that have different combination of options specified by customers. In just in time (JIT) environment, production smoothing becomes an important issue for sub-lines which supply the necessary parts to each workstation of the assembly line. Another important issue is to avoid line stopping caused by work overload in workstations. To find a sequence which minimizes the costs associated with line stoppage and the option parts inventory level, a nonlinear mixed integer programming is formulated. Recognizing the limit of the Branch and Bound technique in large sized problems, a heuristic solution procedure is proposed. The performance of the heuristic is compared with the Branch and Bound technique through randomly generated test problems. The computational results indicate that on the average the heuristic solutions deviate approximately 3.6% from the optimal solutions.

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A Study on the Prevention System of Mixed Assembly Under the Part of Supply Chain Management using Uncommon BOM (SCM에서의 효율적인 혼입방지시스템에 대한 연구)

  • 강민식;김재련
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.24 no.69
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    • pp.13-22
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    • 2001
  • The efficient quality assurance system to prevent mixed assembly in introduced in this paper, It supports JIT(Just-In-Time) based Kanban and demand pull system. A new system is designed for the synchronized production and quality assurance using barcode and production kanban card, And the performance improvement method for the stable and fast response of the proposed system is suggested in this paper also. As the result of the proposed system, we improved production status visibility and quality traceability.

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Structured Analysis of SNS for Development of Production Inventory System Fitted to Minor Enterprise (중소기업에 적합한 생산재고관리 시스템 개발을 위한 SNS 의 구조적 분석)

  • Jeon, Tae-Joon
    • IE interfaces
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    • v.6 no.1
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    • pp.47-54
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    • 1993
  • Sequential Numbering System(SNS) is one of the production and inventory management system, which is more effective and practical to minor enterprises than Material Requirement Planning (MRP) system or Just-in-Time(JIT) system. The purpose of the paper is the structured analysis of SNS as the first phase of software development. Data Flow Diagram(DFD), Data Dictionary(DD), and Mini-Specs are used to analyze the system through the second level. The result can be exploited to SNS software design and programming.

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Development of the Media Art Contents Authoring Tool Using Eclipse-based GMF Technique (Eclipse기반 GMF 기법을 이용한 미디어 아트 콘텐츠 저작도구 개발)

  • Kwak, Jae-Ho;Piao, Songlin;Kim, Whoi-Yul
    • The Journal of the Korea Contents Association
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    • v.11 no.2
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    • pp.113-125
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    • 2011
  • We introduce a media art contents authoring tool called ECAS(Exhibition Contents Authoring System), and methodology employed in its development. ECAS was developed using the graphical user interface to overcome difficulties with existing authoring tools that are text-based. For efficient implementation of graphical user interface, GMF(Graphical Modeling Framework) technique by Eclipse was used. SWT(Standard Widget Toolkit) and JIT(Just-In-Time) were used to improve speed and performance of ECAS. We show convenience and efficiency of ECAS by comparing with existing media art contents authoring tools.

A Study on the Human Resource Management of the Specialty Contractors Performing Multi Projects -Focused on Rebar and Concrete Work- (멀티프로젝트를 수행하는 전문건설업체의 최적인력관리방안 기초연구 - 철근.콘크리트공사 중심으로 -)

  • Seo, Jong-Min;Na, Young-Ju;Kim, Sun-Kuk
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.5
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    • pp.67-73
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    • 2008
  • Recent trends in construction towards larger scale and taller buildings are causing problems by ineffective existing management approach in construction industry have emerged. Delivering necessary materials and mobilizing the human resources and equipment In a timely manner to keep labor on schedule have become a critical issue to be addressed. In particular, many specialty contractors carrying out multiple projects have been experiencing difficulties mobilizing the manpower on time and in right places due to poor communication at each stage of labor supply, resulting in waste of valuable resources. Hence, it's imperative for the specialty contractors to obtain specific information on labor demand so as to set up a communication and labor management system to ensure the right human resources will be mobilized in the right place at the right time. The study therefore is aimed at developing an optimal human resources management system for specialty contractors performing multiple projects. To that end, the study is focused on rebar and concrete work. The outcome of the study is expected to help allocate the right human resources to the right place in a timely fashion, thereby achieving an effective workflow at construction sites.

Smart Pallet Based Just-in-sequence Parts Delivery System (스마트 파렛트 기반 직서열 부품공급 시스템)

  • Lee, Young-Doo;Kim, Sang-Rak;Kong, Hyung-Yun;Koo, In-Soo
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.47 no.1
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    • pp.35-41
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    • 2010
  • In order to improve the productivity and the yield at assembling line of finished goods' manufacturers, it is necessary that the fabricated parts are supplied to the assembly line not only just in time (JIT) but also just in sequence (JIS). Parts that are not delivered just in time can cause assembly line to be delayed, and parts that are not delivered just in sequence can cause assembly line to be halted or defected products. For JIT and JIS implementation, in the paper we propose the smart pallet based just-in-sequence parts delivery system in which RFID and USN technologies are converged. Compared with the bar-code based just-in-sequence parts delivery system, the proposed system can reduce unnecessary time for confirming parts' type and sequence and unnecessary cost by bar-code labeling and sequence data' documenting. The proposed system also can overcome the drawbacks of the RFID based just-in-sequence parts delivery system such as transmission range limit and difficulties of confirming parts' type and sequence in real time. Finally, we show the implementation of the proposed system, and its practicality.