• Title/Summary/Keyword: JIT Production

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A Study on Production Planning with Reliable Satisfaction for Due Date(Focused on a Automobile Components Manufacturer) (납기 신뢰성 확보를 위한 생산계획 수립에 관한 연구(자동차 부품업체 중심으로))

  • Choi, Yoon-Jeong;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.8 no.6
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    • pp.139-147
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    • 2006
  • In case of domestic automobile manufacturers introducing and running a make-to-order production system, JIT system is to provide a necessary number of components at a right place in time which is a specific supply chain management, is different from other occupations. This study is for establishing a efficient production planning and finding a management method to correspond with a manufacturing system and diversified supply chain management and building an information system to support it. For this, we analyze the relevant business process and utilize various informations occur in supply chain of domestic automobile components manufacturer. It will contribute to not only reliability improvement of production management system but also satisfaction for due date of products.

A Study on the Production Planning for Satisfaction of the Due Date - with a Automobile Components Manufacturer (납기 안정성 확보를 위한 생산계획 수립에 관한 연구 - 자동차부품업체 중심으로)

  • Choi, Yoon-Jeong;Lee, Chang-Ho
    • Proceedings of the Safety Management and Science Conference
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    • 2006.11a
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    • pp.193-200
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    • 2006
  • In case of domestic automobile manufacturers introduce and run a order production method, JIT system is to provide a necessary number of components for a right place timely which is a specific supply chain management is different from other occupations. This study is for establishing a efficient production planning and finding a management method to correspond with a manufacturing system and diversified supply chain management and building an information system to support it. For this, analyze the relevant business process and utilize various informations occur in supply chain of domestic automobile components manufacturer. It will contribute to not only reliability improvement of production management system but also satisfaction for due date of products.

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Design of Integration Process for JIT System in Construction Schedule Management (건설 공정관리에서의 적시생산을 위한 통합 프로세스 설계)

  • Jin You-Na;Lee Sang-Beom
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • autumn
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    • pp.517-520
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    • 2003
  • Recently there is a used a word-outsourcing-in the corporation circumstance. Continuous recession impelling with IMF permitted restructuring measures downsizing unnecessary organization and offered opportunity to breakup structure of 'High cost and Low efficiency' -inefficient and uneconomic production method- in our corporation. Due to the effect of such circumstance change, the construction industry have already introduced and implemented outsourcing in many parts. For successful outsourcing in the construction industry, a mutually close relations and the cooperation are preceded and JIT system is needed to improve these relations. The study recognizes the importance and proportion that outsourcing is occupyed in the construction industry, and suggests the method to improve the productivity by evaluating the factors and usefulness for JIT system to apply to the construction industry.

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Design of Integration Process for JIT System in Construction Schedule Management (건설 공정관리에서의 적시생산을 위한 통합 프로세스 설계)

  • Jin You-Na;Lee Sang-Beom
    • Korean Journal of Construction Engineering and Management
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    • v.5 no.5 s.21
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    • pp.117-125
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    • 2004
  • Recently, the word 'outsourcing' is used frequently in the corporation circumstance. Continuous recession with IMF caused restructuring measures which made unnecessary organization be downsized, and offered opportunity to breakup structure of $^{\circ}A$EHigh cost and Low efficiency, which is inefficient and uneconomic production method' in our corporation. Due to the effect of such circumstance change, the construction industry have already introduced and implemented outsourcing in many parts. For successful outsourcing in the construction industry, close relation and mutual cooperation should be preceded and JIT system is needed to improve the relation. In this study, the importance and proportion in which outsourcing is occupied in the construction industry are recognized, and the method for improving the productivity is suggested through evaluating the factors and usefulness of JIT system which can be applied to the construction industry.

An Dynamic Analysis on the Technology Innovation of Auto Production Industry (자동차산업 기술혁신의 동학적 분석)

  • Song, Tae-Bock;Namn, Su-Hyeon
    • Journal of Korea Technology Innovation Society
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    • v.14 no.1
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    • pp.85-108
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    • 2011
  • Under Ford system, corporations sought to maximize the economies of scale by raising the production efficiency. It aims to lower the production cost by increasing the quantity of output. But in the era of market flux and uncertainty, however, such strategies can no longer be sustained. Replacing the structures of Ford system, Toyota was able to accelerate the pace of process innovation and product innovation. Related to this innovation is JIT, new model development, modularization. The firm's reliance on flexible production technology provides opportunities to expand her production basis to foreign countries successfully. The main objective of this paper is to explore the contribution of process innovation to profit-capital ratio. The model is estimated using a time-series data of 18 years from 1990 to 2007 of auto production industry in korea. An Implication of this estimation shows that process innovation explains a significant portion of profit-capital ratio.

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A Study on the Effect of Setup Time Reduction on Production Lot Sizes (생산준비시간 단축과 생산로트사이즈에 대한 연구)

  • 구일섭;김진수
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.17 no.32
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    • pp.121-126
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    • 1994
  • Setup Time Reduction is an important aspect of the Just-in-Time(JIT) and Zero Inventory(Zl) Concepts since it supports reductions in manufacturing lead times and inventories. It also enables small lot sizes and kanban systems implementation for material flow - achieving major improvements in production floor management. One concept fundamental to the pursuit of JIT production in Japan and other countries is adoption of a setup time reduction. This paper looks at the necessities of setup time reduction and the relations to machine utilization. By using an EOQ model for evaluate the effect of setup time reduction, we get the results that over 75 % reduction in setup time is obtain the desired results in the lot size reduction.

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SUCCESS FACTORS FOR JIT MANAGEMENT OF PRIMARY COMMODITY SUPPLY CHAINS IN AUSTRALIA

  • Kim, Tae-Ho;Malcolm Wegener
    • Proceedings of the Safety Management and Science Conference
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    • 2004.05a
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    • pp.191-201
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    • 2004
  • Supply chains for agricultural commodities with their various constraints such as production lead time, seasonal production, and methods of storage are limited in the extent to which techniques like Just-in-Time (JIT) inventory management can be applied. It is beyond the ability of producers to control harvest time and many agricultural products are perishable so that they can incur exceptional losses in storage if they are not handled correctly. This is a source of additional costs and inefficiency in supply chain management. The purpose of this study is to reduce or eliminate such sources of loss and inefficiency and to identify success factors for the JIT inventory management system where it can be applied for agricultural products. Where ]IT techniques can be applied in supply chain management for agricultural products, costs such as transportation, inventory, and storage losses can be reduced with concurrent increases in efficiency. In the paper, some of the problems associated with applying ]IT inventory control methods in supply chain management for agricultural commodities will be reported through a series of case studies.

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A JIT Production Scheduling in Multi-Level Parallel Machine Flow Shops (다단계 병렬기계(多段階 竝列機械) 흐름생산에서 JIT 일정계획)

  • Yoo, Chul-Soo;Lee, Young-Woo;Chung, Nam-Kee
    • IE interfaces
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    • v.7 no.3
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    • pp.171-180
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    • 1994
  • Defined is a Multi-level Parallel Machine Flow-Shop (MPMFS) which reflects some real world manufacturing situations. Just-In-Time (JIT) philosophy is applied to the MPMFS scheduling in order to achieve lowering work-in-process inventory level as well as meeting due dates. A schedule generating simulator is developed. The latest start time of each operation is determined by a backward simulation followed by another forward simulation to analyze the schedule feasibility and actual inventory level. Reasonable schedules are available through adjusting some parameters for allowance factors such as set-up times of machines and other environmental changes. The SLAMSYSTEM under Window is employed for this processing with some input/output data handling processes devised under DOS.

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Study on Automatic Production Line for Home Appliance Goods Based on Toyota Production System (TPS에 의한 가전제품의 생산라인 자동화 구축)

  • Choi, Seong-Dae;Cheong, Seon-Hwan;Yoo, Chong-Kyu
    • Journal of the Korean Society of Industry Convergence
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    • v.12 no.2
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    • pp.85-90
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    • 2009
  • The Toyota production system (TPS) developed by Toyota corporation is a management principle and production model to improve values added through elimination of waste. Since the oil shock in 1970s, the TPS has drawn the worldwide attentions as a main factor of competitiveness of Japanese manufacturing system and has been studied and implemented in many countries regardless of size and types of industry. For the correspondence to various customer's requirement, it is required to establish on time delivery procedure and to shorten lead time. Therefore it intended to establish TPS which is adopted to 7 losses reduction and JIT(Just in Time). In this paper, the automatic production line for color TV manufacturing by TPS was developed and proved to push up two times of productivity, to reduce the 25 workers at a time, and to widen the flexibility of manufacturing from 14" to 25" TV.

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