• 제목/요약/키워드: J-Groove

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TOFD UT 기법을 활용한 원자로 상부헤드관통부 J-groove 용접부 결함 검출 가능성 평가 (A Feasibility Study for Flaw Detection in J-groove Weld of Reactor Upper Head Penetration Using Time of Flight Diffraction UT Technique)

  • 이정석;이태훈;김용식
    • 한국압력기기공학회 논문집
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    • 제11권2호
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    • pp.1-5
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    • 2015
  • A failure or degradation of reactor upper head penetration is a troublesome problem at Nuclear Power Plants. A flaw in the reactor upper head penetration can result in unplanned plant shutdown for repair, and cause serious economic losses on the plants. Consequently, a detection of flaws is a matter of more importance. Until now, only the base metal, not including J-groove weld, in reactor upper head penetration has been inspected in accordance with 10 CFR 50.55a and ASME code case N-729-1 requirements. Accordingly, it is rather difficult to detect manufacturing defects and repair defects in J-groove weld. This paper presents a case study on the application of Time of Flight Diffraction UT technique to examine the J-groove weld in reactor head penetration using reactor head penetration mockup with artificial flaws. We expect that this study result will offer a way to understand the non-destructive examination technology for J-groove weld in reactor upper head penetration.

원전 가압기 히터슬리브 J-Groove 이종금속 용접부 보수를 위한 용접 공정변수 최적화에 관한 연구 (A Study on optimization of welding process parameters for J-Groove dissimilar metal weld repair of pressurizer heater sleeve in nuclear power plants)

  • 조홍석;박익근;정광운
    • Journal of Welding and Joining
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    • 제33권1호
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    • pp.87-93
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    • 2015
  • This study was performed to develop repair technology for J-Groove dissimilar metal weld of pressurizer heater sleeve in nuclear power plants. Pad, J-Groove automatic welding and mechanical machining equipments to develop repair technology using 'Half Nozzle Repair' were designed and manufactured. To obtain the optimum welding process parameters during Pad temperbead overlay welding, several welding experiments using Taguchi method were conducted. Weldability of Pad overlay weld specimens was estimated by PT/RT test, FE-SEM, EDS and Vickers hardness test. Also, J-Groove welding to adjust weld shape conditions requiring in ASME Code was carried out and its integrity of weld specimens was evaluated through PT/RT test and optical microscope. Consequently, it was revealed that Pad and J-Groove overlay welding for dissimilar metal weld of pressurizer heater sleeve could be possible to meet Code standard without weld defect.

J-그루브에 의한 인듀서의 캐비테이션 억제 (Suppression of Cavitation in Inducer by J-Groove)

  • 쿠로카와준이치;최영도
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2005년도 연구개발 발표회 논문집
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    • pp.776-781
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    • 2005
  • Cavitation is the most serious problem caused in developing high-speed turbopump, and use of an inducer is often made to avoid cavitation in main impeller. Thus, the inducer always operates under the worst condition of cavitation. If it could be possible to control and suppress cavitation in the inducer by some new device, it would also be possible to suppress cavitation occurring in all types of pumps. The purpose of our present study is to develop a new effective method of controlling and suppressing cavitation in an inducer using shallow grooves, named as "J-Groove", J-Groove is installed on the casing wall near the blade tip to use the pressure difference between high pressure region and low pressure region in the axial direction at the inlet of the inducer. The results show that proper combination of backward-swept inducer with J-Groove improves suction performance of turbopump remarkably in the range of partial flow rate as well as designed flow rate. The rotating backflow cavitation occurring in the range of low flow rate and the cavitation surge occurring in the vicinity of the best efficiency point can be almost fully suppressed by installing J-Groove.

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J-그루브를 이용한 인듀서의 캐비테이션 억제에 관한 연구 (A Study on the Suppression of Cavitation in Inducer by J-Groove)

  • 최영도;쿠로카와준이치
    • 대한기계학회논문집B
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    • 제29권11호
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    • pp.1239-1247
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    • 2005
  • Cavitation is the most serious problem in developing high-speed turbopump, and inducer is often used to avoid cavitation in main impeller. Thus, inducer is always operating in the worst .cavitation condition. If it is possible to control and suppress cavitation in inducer by some new device, it might be possible to suppress cavitation occurring in any type of pumps. The purpose of present study is to develop a new effective method of controlling and suppressing cavitation in inducer using shallow grooves, which is named 'J-Groove'. J-Groove is installed on the casing wall near the blade tip to use the pressure difference between high pressure region and low pressure region of the inducer in an axial direction. The results show that proper combination of backward-swept inducer with J-Groove improves suction performance of turbopump remarkably in the range of partial flow rate as well as designed flow rate. The rotating backflow cavitation occurring in the range of low flow rate and the cavitation surge occurring in the vicinity of the best efficiency point can be almost suppressed by installing J-Groove.

극저비속도 원심펌프의 불안정성능개선 및 소형화에 관한 연구 (Improvement of Performance Instability and Miniaturization of Very Low Specific Speed Centrifugal Pump)

  • 최영도;쿠로카와준이치
    • 한국유체기계학회 논문집
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    • 제10권4호
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    • pp.21-28
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    • 2007
  • The ratio of disk friction loss in a centrifugal pump is very large for the total pump loss in the range of very low specific speed. Therefore, impeller radius should be shortened to increase the pump efficiency because the disk friction loss is proportional to the fifth power of impeller radius. In order to compensate the decreased head by the shortened impeller radius, vane angle at impeller outlet should be increased. However, as the vane angle at impeller outlet becomes larger, performance instability occurs at low flow rate regions. In this study, J-Groove is adopted to suppress the performance instability and detailed examination is performed for the influence of the J-Groove on the pump performance. The results show that J-Groove gives good effect on the suppression of performance instability. Moreover, as J-Groove increases pump head considerably, the pump size can be smaller for head requirements.

원심펌프의 성능개선과 캐비테이션 억제에 관한 연구 (Improvement of Pump Performance and Suppression of Cavitation in a Centrifugal Pump)

  • 최영도;쿠로카와준이치
    • 한국유체기계학회 논문집
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    • 제11권1호
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    • pp.18-25
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    • 2008
  • Recent trends of a centrifugal pump are high speed in rotation and high pressure in head with high efficiency to meet the demands of industries. However, the newly developed pumps make trouble of pressure pulsation in the pumping system by performance instability of the pump. Moreover, cavitation, which is a main obstacle of high rotational speed in the pump, occurring in an impeller gives serious damages to the impeller and casing wall. The purpose of present study is not only to develop a simple method to improve pump performance but also to suppress the occurrence of cavitation in the centrifugal pump by use of J-Groove. J-Groove is a shallow groove installed on the casing wall in the meridional direction. The application of J-Groove to a centrifugal pump with a new type impeller of "semi-closed impeller" has proved its effectiveness as a useful countermeasure of the unstable pump performance and cavitation. The results show that the combination of semi-closed impeller and J-Groove can be applied successfully and improves both the pump performance and suction performance.

그루브형 태양열 집열용 히트파이프의 열성능 해석 (Analysis for Thermal Performance of Axially Grooved Heat Pipe for Solar Collector)

  • 홍정규;서정세;변길성
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.2123-2128
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    • 2004
  • In this study, analysis is made for the effects of groove shape on the thermal performance of a axial groove heat pipe. The mathematical models of two-phase flow in grooved heat pipe are presented for the capillary limitation in steady state. Generally, the heat pipe performance depends on the capillary pressure and liquid flow. The friction force of liquid flow through the groove increases with the groove width decreased, and then the capillary pressure is improved in the gas-liquid interface of groove. Therefore, the optimal groove width shaper exists for the maximum thermal performance of heat pipe. In this paper, the optimal groove shape and scale are presented by considering both capillary pressure and liquid flow.

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Internal Flow Characteristics in the Draft Tube of a Francis Turbine

  • Wei, Qingsheng;Zhu, Baoshan;Choi, Young-Do
    • Journal of Advanced Marine Engineering and Technology
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    • 제36권5호
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    • pp.618-626
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    • 2012
  • Suppression of abnormal flow phenomena in the Francis hydro turbine is very important to improve the turbine performance. Especially, as cavitation and cavitation surge makes serious problems when the turbine is operated in the range of partial flow rate, optimum method of suppressing the abnormal flow characteristics is required necessarily. Moreover, as swirl flow in the draft tube of the Francis turbine decreases pressure at the inlet of the draft tube, suppression of the swirl flow can be an useful method of suppressing the occurrence of cavitation. In order to clarifying the possibility of suppressing the swirl flow by J-Groove in the draft tube, a series of CFD analysis has been conducted in the range of partial load, designed condition and excessive flow rate of a Francis turbine. A kind of J-Groove is designed and applied to the draft tube of the Francis hydro turbine model. The pressure contours, circumferential velocity vectors and vortex core regions in the draft tube are compared by the conditions with or without J-Groove. In addition, a group of data about the velocity in the draft is presented to show the influence of J-Groove.

가스배관재의 탄소성파괴인성에 미치는 측면홈 영향 (Effect of Side Groove on the Elastic Plastic Fracture Toughness of Gas Piping Material)

  • 임만배;차귀준;윤한기;공유식;김정호
    • 한국해양공학회지
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    • 제15권3호
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    • pp.63-68
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    • 2001
  • SG-365 steel is an important material and used for manufacturing a pressure vessel which the gas piping. In this investigation, the elastic plastic fracture toughness of this material is evaluated by the an unloading compliance method according to the ATM E813-97 method on the smooth and side groove 1CT specimens. The effect of smooth and side groove is studied on the elastic plastic fracture toughness. The side grooved specimen is very useful in estimation of the $J_IC. Because it is much easier than the smooth specimen to the onset of the ductile tearing by the R curve method. Besides, it improves the accuracy of toughness values, decreases the scattering of them and tunneling and shear lip by the side groove.

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J-Groove Technique for Suppressing Various Anomalous Flow Phenomena in Turbomachines

  • Kurokawa, Junichi
    • International Journal of Fluid Machinery and Systems
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    • 제4권1호
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    • pp.1-13
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    • 2011
  • In operating a turbomachine at off-design conditions various instabilities caused by anomalous flow phenomena occur and sometimes lead to the damage of a turbomachine. In order to avoid these phenomena various devices characteristic to each phenomenon have been developed, however they make turbomachines large-sized and cause efficiency drop. The present author has developed a very simple and innovative device, termed "J-groove," of suppressing various anomalous flow phenomena commonly by controlling the angular momentum of the main flow. It has been revealed that J-groove makes an operation of a turbomachine stable in all flow range, causes little efficiency drop, and can be easily applied to an existing machine. Here is reviewed totally the results of suppressing various anomalous flow phenomena in turbomachines.