• Journal of Power System Engineering
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• v.6 no.2
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• pp.60-67
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• 2002

연삭가공은 나노스케일(Nano-scale)의 미소한 입자 절삭날을 이용한 가공으로, 공작물의 표면을 경면(Mirror surface)으로 가공할 수 있어 제품의 최종 마무리공정으로 사용되어 왔다. 그러나 연삭공정에 있어서는 공구(연삭숫돌)의 수명이 다하거나 가공계(Machining system)가 불안정해지면 채터진동과 연삭버닝 등의 현상이 발생하여 가공물의 표면품위를 저하시키는 요인으로 작용하고 있다. 따라서 본 연구는 원통플른지 연삭공정을 대상으로 공작물에서 발생하는 음향방출 신호와 연삭기 주축 모터의 동력 신호를 연삭가공 중에 검출하고, 이를 신경회로망에 적용하여 연삭가공 상태를 진단하는 시스템을 구축하고, 그 성능을 평가하였다.

• Design & Manufacturing
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• v.2 no.1
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• pp.33-38
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• 2008

As consumer in optics, electronics, aerospace and electronics industry grow, the demand for ultra precision aspherical surface lens increases higher. Precision turning with single-diamond tools has a long history of development for fabrication of optical quality surfaces since the advent of aerostatic rotary spindles and precise linear motion guide ways. To enhance the precision and productivity of ultra precision aspherical surface micro lens, the following specification of ultra precision grinding system is required: the highest rotational speed of the grinder is 100,000rpm and its turning accuracy is $0.1{\mu}m$, positioning accuracy is $0.1{\mu}m$. The development process of the grinding system for the ultra precision aspherical surface micro lens for optoelectronics industry is introduced. In the work reported in this paper, an intelligent grinding system for ultra precision aspherical surface machining was designed by considering the factors affecting the surface roughness and profiles accuracy. An aerostatic form was adopted to build the spindle of the workpiece and the spindle of grinder and ultra precision LM guide way was adopted in this system. And this paper deals with mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and spherical lens of BK7. It results was that a form accuracy of $0.6{\mu}m$ P-V and a surface roughness of $0.006{\mu}m$ Rmax.

• Journal of the Korean Institute of Intelligent Systems
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• v.24 no.5
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• pp.512-517
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• 2014

This paper describes the development of new sweeping machine based on Cyclone Technology, which maintains constant suction power and uses it in a industrial applications as a method for dust removed from grinding work. The performance of a cyclone separator is determined by the turbulence characteristics and particle-particle interaction. To achieve this goal, we design cyclone technology based dust separator for sweeping machine has been proposed as a system which is suitable to work utilizing dust suction alternative to conventional manual system. and Numerical analysis with computational fluid dynamics(CFD) was carried out to investigate the working fluid that flow into cyclone dust separator in order to design optimal structure of the sweeping machine. The validation of cyclone model with CFD is carried out by comparing with experimental results.

• Journal of the Korean Society of Industry Convergence
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• v.14 no.2
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• pp.45-52
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• 2011

Since the most exclusive machines of the modern industries which require the nano precision rates are evolved from the machine tools, the design of the stable machine tool structure is very critical. Exclusive machines for the modern industries such as semiconductor, solar cell and LED have surface machining processes which are similar to the face cutting and grinding of conventional machine tools. This study was initiated to stabilize a milling machine structure and further to help design those exclusive machines which have similar machining mechanisms. The vibrations inherent to the machine tool structures hurt the precision machining as well as damage the longevity of the structures. There have been numerous researches in order to suppress the vibrations of machine tool structures using the extra modules such as actuators and dampers. In this paper, the dynamic properties are analyzed to obtain the natural frequencies and mode shapes of a machine tool structure which reflect the main reasons of the biggest vibrations under the given operating conditions. And the feasibility of improving the stability of the structure without using any additional apparatus has been investigated with minor design changes. The result of the study shows that simple changes based on proper system identification can considerably improve the stability of the machine tool structure.

• Journal of Advanced Navigation Technology
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• v.26 no.4
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• pp.235-243
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• 2022

In this paper, in the case of an inertial navigation system, the posture estimation error in the initial alignment due to vertical deflection is analyzed. Posture estimation error due to DOV was theoretically analyzed based on the speed and posture error of INS. Simulations were performed to verify the theoretical grinding, and the results were in good agreement. For example, in the case of η=20", an alignment error of ϕ_N=0.00287°, ϕ_U=0.00196° occurred, and in the case of 𝜉=20", an error of ϕ_E= -0.00286° occurred. Through this, it was confirmed that the vertical posture error caused by the DOV occurred as a coupling characteristic of the INS posture error. It has been shown that an additional posture error may occur due to the DOV, which was not considered in the existing INS alignment, which means that correction for the DOV must be considered when applying high-precision INS.