• 제목/요약/키워드: Integrated Optimal Design

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Integrated Design of Feed Drive Systems Using Discrete 2-D.O.F. Controllers (II) -Formulation and Synthesis of Integrated Design- (이산형 2자유도 제어기를 이용한 이송계의 통합설계 (II) -통합설계의 정식화와 해석-)

  • Kim, Min-Seok;Chung, Sung-Chong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제28권7호
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    • pp.1038-1046
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    • 2004
  • In order to acquire high-speed and high-precision performances in servomechanisms, an integrated design method have been proposed. Based on strict mathematical modeling and analysis of system performance according to design and operating parameters, a nonlinear constrained optimization problem including the relevant subsystem parameters of the servomechanism is formulated. Optimum design results of mechanical and electrical parameters are obtained according to the design parameters specified by designers through the integrated design processes. Motors are optimally selected from the servo motor database. Both the geometric errors referring to Abbe offset and the contour errors are minimized while required constraints such as stability conditions and saturated conditions are satisfied. This design methodology both offers the improved possibility to evaluate and optimize the dynamic motion performance of the servomechanism and improves the quality of the design process to achieve the required performance for high-speed/precision servomechanisms.

Optimal Tuning of a Ballscrew Driven Biaxial Servo System (외란관측기를 이용한 볼스크류 구동 2축 서보계의 최적튜닝)

  • Shin, Dong-Soo;Chung, Sung-Chong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • 제20권5호
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    • pp.589-597
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    • 2011
  • In this paper, optimal tuning of a cross-coupled controller linked with the feedforward controller and the disturbance observer is studied to improve contouring and tracking accuracy as well as robustness against disturbance. Previously developed integrated design and optimal tuning methods are applied for developing the robust tuning method. Strict mathematical modeling of the multivariable system is formulated as a state-space equation. Identification processes of the servomechanism are conducted for mechanical servo models. An optimal tuning problem to minimize both the contour error and settling time is formulated as a nonlinear constrained optimization problem including the relevant controller parameters of the servo control system. Constraints such as relative stability, robust stability and overshoot, etc. are considered for the optimization. To verify the effectiveness of the proposed optimal tuning procedure, linear and circular motion experiments are performed on the xy-table. Experimental results confirm the control performance and robustness despite the variation of parameters of the mechanical subsystems.

Optimal Tuning of Biaxial Servomechanisms Using a Cross-coupled Controller (상호결합제어기를 이용한 2축 서보메커니즘의 최적튜닝)

  • Bae Ho-Kyu;Chung Sung-Chong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제30권10호
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    • pp.1209-1218
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    • 2006
  • Precision servomechanisms are widely used in machine tool, semiconductor and flat panel display industries. It is important to improve contouring accuracy in high-precision servomechanisms. In order to improve the contouring accuracy, cross-coupled control systems have been proposed. However, it is very difficult to select the controller parameters because cross-coupled control systems are multivariable, nonlinear and time-varying systems. In this paper, in order to improve contouring accuracy of a biaxial servomechanism, a cross-coupled controller is adopted and an optimal tuning procedure based on an integrated design concept is proposed. Strict mathematical modeling and identification process of a servomechanism are performed. An optimal tuning problem is formulated as a nonlinear constrained optimization problem including the relevant controller parameters of the servomechanism. The objective of the optimal tuning procedure is to minimize both the contour error and the settling time while satisfying constraints such as the relative stability and maximum overshoot conditions, etc. The effectiveness of the proposed optimal tuning procedure is verified through experiments.

Optimal Design of Composite Shell Structures Considering Design Rules (설계규칙을 고려한 복합재료 쉘 구조물의 최적설계)

  • 강지호;이재훈;김철웅;김천곤
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 한국복합재료학회 2003년도 춘계학술발표대회 논문집
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    • pp.91-94
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    • 2003
  • In this paper, we developed a optimal design system to optimize composite shell structures using genetic algorithm and expert system. The objective of the optimal design was to find designs that minimize weight of the structures and satisfy the design rules specified by the user. Buckling analyses of the composite shell structures were done to estimate buckling loads. Some example problems were selected and optimized with the developed system. And a GUI-based integrated design and optimization program, I-DOTCom was developed and introduced at the end of this paper.

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MODEL FOR DESIGN MANAGEMENT IN COLLABORATIVE ENVIRONMENT USING DESIGN STRUCTURE MATRIX AND DESIGN PARAMETERS' INFORMATION

  • Salman Akram;Jeonghwan Kim;Jongwon Seo
    • International conference on construction engineering and project management
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    • The 3th International Conference on Construction Engineering and Project Management
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    • pp.1307-1312
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    • 2009
  • Design is an act based on multidisciplinary information. The involvement of various stakeholders makes it difficult to process, plan, and integrate. Iteration is frequent in most of the engineering design and development projects including construction. Design iterations cause rework, and extra efforts are required to get the optimal sequence and to manage the projects. The simple project management techniques are insufficient to fulfill the requirements of integrated design. This paper entails two things: design structure matrix and design parameters' information based model. The emphasis has been given to optimal sequence and crucial iteration using design structure matrix analysis technique. The design projects have been studied using survey data from industry. The optimal sequence and crucial iterations results have been utilized for proposed model. Model integrates two things: information about produced- required key design parameters and information of design changes during the design process. It will help to get familiar with Design management in order to fulfill contemporary needs.

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Development of Integrated Design and Optimization Software for the High Temperature Furnace Design (초고온 진공로 통합설계 최적화 소프트웨어 개발)

  • Jin, YuXuan;Lee, Jaewoo;Byun, Yunghwan
    • Journal of the Korean Society of Systems Engineering
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    • 제1권1호
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    • pp.14-19
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    • 2005
  • High temperature vacuum furnaces or high standard electric furnaces demand high technology level and high production cost. Therefore, an iterative design process and the optimization approach under integrated computing environment are required to reduce the development risk. Moreover, it also required to develop an integrated design software that can manage the centralized database system between factory and design department, and the automated furnace design and analysis. The developed software is dedicated to the development of the vacuum (electric) furnaces. Based on the distribute middleware system, the GUI module, the CAD module, the thermal analysis module and the optimization module are integrated. For the DBMS, Microsoft Access is employed, the GUI is developed using Visual Basic language, and AutoCAD is utilized for the configuration design. By investigating the analysis code interface, the analysis and optimization process, and the data communication method, the overall system architecture, the method to integrate the optimizer and ana lysis codes, and the method to manage the data flow are proposed and verified through the optimal furnace design.

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Tolerance allotment with Design Centering considering Assembly Yield (조립수율을 고려한 공차할당 및 가공중심 결정)

  • 이진구
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • 제9권1호
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    • pp.45-52
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    • 2000
  • The purpose of this research was developing an integrated way to solve two typical tolerance optimization problem i.e. optimal tolerance allotment and design centering. A new problem definition design centering-tolerance allotment problem (DCTA) was proposed here for the first time and solved. Genetic algorithm and coarse Monte Carlo simulation were used to solve the stochastic optimization problem. Optimal costs were compared with the costs from the previous optimization strategies Significant cost reductions were achieved by DCTA scheme.

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Optimal equivalent-time sampling for periodic complex signals with digital down-conversion

  • Kyung-Won Kim;Heon-Kook Kwon;Myung-Don Kim
    • ETRI Journal
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    • 제46권2호
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    • pp.238-249
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    • 2024
  • Equivalent-time sampling can improve measurement or sensing systems because it enables a broader frequency band and higher delay resolution for periodic signals with lower sampling rates than a Nyquist receiver. Meanwhile, a digital down-conversion (DDC) technique can be implemented using a straightforward radio frequency (RF) circuit. It avoids timing skew and in-phase/quadrature gain imbalance instead of requiring a high-speed analog-to-digital converter to sample an intermediate frequency (IF) signal. Therefore, when equivalent-time sampling and DDC techniques are combined, a significant synergy can be achieved. This study provides a parameter design methodology for optimal equivalent-time sampling using DDC.

Integrated Design of Servomechanisms Using a Disturbance Observer (외란관측기를 이용한 서로계의 통합설계)

  • Kim Min-Seok;Chung Sung-Chong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제29권4호
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    • pp.591-599
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    • 2005
  • This paper proposes a systematic design methodology for high-speed/high-precision servomechanisms by using a disturbance observer. A multiplicative uncertainty model and a two degree-of-freedom controller composed of a disturbance observer (DOB) and a PD controller are considered as subsystems. Analysis of the system performance, such as internal stability and bandwidth of a servomechanism according to subsystem parameters is conducted for better understanding of the dynamic behavior and interactions among the subsystem parameters. Then, an integrated design methodology, where the interactions are considered simultaneously, is applied to design processes of the servomechanism. The tradeoff relationship between disturbance suppression and measurement noise rejection of the DOB is considered through the design process. Numerical case studies show the improved possibility to evaluate and optimize the dynamic motion performance of the servomechanism. Moreover, the disturbance observer designed based on the proposed design methodology yields excellent disturbance suppression performance.

Practical Methodology of the Integrated Design and Power Control Unit for SHEV with Multiple Power Sources

  • Lee, Seongjun;Kim, Jonghoon
    • Journal of Electrical Engineering and Technology
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    • 제11권2호
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    • pp.353-360
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    • 2016
  • Series hybrid electric vehicles (SHEVs) having multiple power sources such as an engine- generator (EnGen), a battery, and an ultra-capacitor require a power control unit with high power density and reliable control operation. However, manufacturing using separate individual power converters has the disadvantage of low power density and requires a large number of power and signal cable wires. It is also difficult to implement the optimal power distribution and fault management algorithm because of the communication delay between the units. In order to address these concerns, this approach presents a design methodology and a power control algorithm of an integrated power converter for the SHEVs powered by multiple power sources. In this work, the design methodology of the integrated power control unit (IPCU) is firstly elaborately described, and then efficient and reliable power distribution algorithms are proposed. The design works are verified with product-level and vehicle-level performance experiments on a 10-ton SHEV.