• 제목/요약/키워드: Inspection hole

검색결과 97건 처리시간 0.025초

A Study on Improvement of Image Processing for Precision Inner Diameter Measurement of Circular Hole (원형구멍 정밀 내경측정을 위한 영상처리 개선에 관한 연구)

  • Park, ChangYong;Kweon, HyunKyu;Li, JingHua;Zhang, Hua Xin
    • Journal of the Semiconductor & Display Technology
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    • 제16권3호
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    • pp.8-13
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    • 2017
  • In this paper, the measurement of the inner diameter dimension of the circular hole by using a machine vision system was studied. This paper was focused on the theory and key technologies of machine vision inspection technology for the improvement of measurement accuracy and speed of the micro circular holes. A new method was proposed and was verified through the experiments on Gray conversion, binarization, edge extraction and Hough transform in machine vision system processes. Firstly, the Hough transform was proposed in order to improve the speed increase and implementation ease, it demonstrated the superiority of Hough transform and improvement through a comparative experiment. Secondly, we propose a calibration method of the system in order to obtain exactly the inner diameter of the circular hole. Finally, we demonstrate the reliability of the entire system as a MATLAB-based implementation of the GUI program, measuring the inner diameter of the circular hole through the circular holes of different dimensions measuring experiment.

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Flexural Behavior of Steel-Concrete Composite Beams Strengthened by Post Tension Method (포스트 텐션 공법으로 보강된 SC 합성보의 휨 거동)

  • Ryu, Soo-Hyun;Kim, Heui-Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • 제14권3호
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    • pp.186-195
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    • 2010
  • This study has attempted to suggest a proper reinforcement method by strengthening unbonded post -tensioning through height of an anchorage hole, form of a saddle, and loading time point as parameters and evaluating the reinforcement method through a bending experiment. The result of this experiment indicated effects of reinforcement since the maximum strength ratio(the ratio of an experimental value to theoretical value) of SC composite beams before prestressed was 0.97 and after prestress were 1.00~1.21. As a result of analysis on displacement and strain, irrespective of height of an anchorage hole and loading time point, the D120-series specimen where an anchorage hole was installed on the neutral axis after reinforcement showed that its deflection continuously increased without sudden load reduction after maximum load and it stably behaved with relatively low strain of each part. In terms of reinforcement effects, the maximum strength of SCR-UD120 specimen prestressed after pre-loading was increased 1.72 times comparing to SC composite beams so SCR-UD120 specimen prestressed after pre-loading was shown to be the best.

X-ray Image Processing for the Korea Red Ginseng Inner Hole Detection (II) - Results of inner hole detection - (홍삼 내공검출을 위한 X-선 영상처리기술 (II) - 내공검출결과 -)

  • 손재룡;최규홍;이강진;최동수;김기영
    • Journal of Biosystems Engineering
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    • 제28권1호
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    • pp.45-52
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    • 2003
  • Red ginsengs are inspected manually by examining those in the dark room with back light illumination. Manual inspection is often influenced by physical condition of inspectors. Sometimes. the best grade, heaven. has some inner holes though it was inspected by a specialist. In order to resolve this problem, this study was performed to develop image processing algorithm to detect the inner holes in the x-ray image of ginseng. Because of little gray value difference between background and ginseng in the image. simple thresholding method was not appropriate. Modified watershed algorithm was used to differentiate the inner holes from background and normal ginseng body. Inner hole edge region detected by watershed algorithm consists of many number of blobs including normal portions. With line profile analysis with scanning one line at a time beginning the starting point. it shelved two peaks both ends representing extracting each blobs. in which setting threshold value as of lower peak value enabled us to obtain inner hole image. Once this procedure has to be done till the finishing point it is completing inner hole detection for one blob. Thus. conducting ail blobs by this procedure is completing inner detection of one whole ginseng. Detection results of the inner holes fer various size of red ginsengs were good even though there was small detection variation. 6.2%. according to position of x-rat tube.

Wavelet Transform Based Defect Detection for PCB Inspection Machines (PCB 검사기를 위한 웨이블릿 변환 기반의 결함 검출 방법)

  • Youn, Seung-Geun;Kim, Young-Gyu;Park, Tae-Hyung
    • The Transactions of The Korean Institute of Electrical Engineers
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    • 제66권10호
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    • pp.1508-1515
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    • 2017
  • This paper proposes the defect detection method for automatic inspection machines in printed circuit boards (PCBs) manufacturing system. The defects of PCB such as open, short, pin hole and scratch can be detected by comparing the standard image and the target image. The standard image is obtained from CAD file such as ODB++ format, and the target image is obtained by arranging, filtering and binarization of captured PCB image. Since the PCB size is too large and image resolution is too high, the image processing requires a lot of memory and computational time. The wavelet transform is applied to compress the standard and target images, which results in reducing the memory and computational time. To increase the inspection accuracy, we utilize the he HH-domain as well as LL-domain of the transformed images. Experimental results are finally presented to show the performance improvement of the proposed method.

Tunnel Safety Diagnosis in Near-excavation by In-depth Inspection of Tunnel (기존터널 안전진단 결과를 통한 근접시공 시 터널 안정성 평가)

  • Kim, Seok-Jae;Kim, Min-Seok;Kim, Jun-Chul;Yoo, Young-Il;Oh, Joung-Bae;Oh, Sae-Joon
    • Tunnel and Underground Space
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    • 제16권4호
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    • pp.347-356
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    • 2006
  • We analyzed case studies doing in-depth inspection of tunnel to maintain safety of existing tunnel in constructing new tunnel near to a existing tunnel with single track. Futhermore, We accomplished in-depth inspection of existing tunnel and numerical analysis. We suggested remedies to security safety of existing tunnel. We applied line drilling and pre-large hole boring method not to have an effect on existing tunnel and convinced the safety of existing tunnel from blast-vibration and blast-noise of numerical analysis. We planed to install basset system to measure displacement of existing tunnel according to excavating new tunnel.

Field Application of Ultrasonic Inspection System for Stay Welds at Steam Generator of KSNP (한국표준형 원전 증기발생기 Stay 용접부 자동검사시스템 및 현장 검증)

  • Lim, Sa Hoe;Park, Chi Seung;Park, Chul Hoon;Joo, Keum Chong;Noh, Hee Chung;Yoon, Kwang Sik
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • 제6권1호
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    • pp.37-42
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    • 2010
  • The stay cylinder weld at the steam generator of Korean Standard Nuclear Power Plants is safety class I component and is subjected to be inspected by the volumetric examination such as ultrasonic method. As accessibility of this area is limited due to the narrow space and high radiation, the existing manual inspection method involves various difficulties. Moreover operators may be exposed to internal contamination by contaminated dust during the surface buffing process to improve the inspection reliability of this area. Recently the new automatic inspection system for stay cylinder welds has been developed. The inspection system basically consists of a driving assembly, data acquisition device and signal processing units. The driving assembly is classified by 1) the scanner for inspecting and buffing the weld, 2) pillars for guiding the scanner and 3) the base frame for loading and supporting pillars. The scanner has 4 sensor modules to inspect in 4 refracted angles and 4 incident directions. These components can be inserted into the skirt of the stay cylinder through the manway hole and assembled easily by one-touch in the skirt. Data acquisition device and signal processing units developed in previous works are also newly upgraded for better processing of data analysis and evaluation. The system has been successfully demonstrated not only in the mock-up but also in the field. In this paper, newly developed inspection system for the stay cylinder weld of the steam generator is introduced and their field applications are discussed.

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Vision Inspection Method Development of Jig Plate Hole duster Using Contrast Enhancement (대비 향상을 사용한 지그 플레이트 홀 군집의 Vision 검사 방법 개발)

  • Park, Se-Hyuk;Han, Kwang-Hee;Kang, Su-Min;Huh, Kyung-Moo
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • 제46권6호
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    • pp.14-20
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    • 2009
  • The goal of image processing is to improve the visual appearance of images for human viewers. The histogram is an important tool which can be used as basic data of digital image processing. Therefore, to effectively manage a histogram in digital image processing is very important. Currently machine vision systems are used in many appearance inspection fields instead of inspection by human. However, the appearance inspection result by machine vision system is mainly influenced by illumination of workplace. In this paper, we propose a histogram transform method for improving accuracy of machine visual inspection. The enhancement effect of area feature is obtained by performing proposed histogram transformation in area that needs improvement The proposed algorithm is verified by appearance inspection of jig plate samples.

Machine Vision Inspection System of Micro-Drilling Processes On the Machine Tool (공작기계 상에서 마이크로드릴 공정의 머신비전 검사시스템)

  • Yoon, Hyuk-Sang;Chung, Sung-Chong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제28권6호
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    • pp.867-875
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    • 2004
  • In order to inspect burr geometry and hole quality in micro-drilling processes, a cost-effective method using an image processing and shape from focus (SFF) methods on the machine tool is proposed. A CCD camera with a zoom lens and a novel illumination unit is used in this paper. Since the on-machine vision unit is incorporated with the CNC function of the machine tool, direct measurement and condition monitoring of micro-drilling processes are conducted between drilling processes on the machine tool. Stainless steel and hardened tool steel are used as specimens, as well as twist drills made of carbide are used in experiments. Validity of the developed system is confirmed through experiments.

Implementation of recognition system on extracting inferior goods of radiation fin (방열판 불량품 추출을 위한 식별 시스템 구현)

  • Sim, Woo-Sung;Huh, Do-Geun;Lee, Yong-Sik
    • Journal of Institute of Control, Robotics and Systems
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    • 제6권1호
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    • pp.91-97
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    • 2000
  • In this paper, the illuminator is designed to recognize the shape and the existence of holes of radiation fin in the point that the light reflection characteristics are different according to the roughness of the material. The threshold value, the positions of holes and the black pixel nembers in the positon are obtained under the illuminator, in accordance with the reference image, by applying binary conversion and hole segmentation algorithm, as they are suggested in this paper, The existence and shape of hole are recognized by calculating the distance and feature value in the test image, which is obtained from the parameters of reference image. It is programmed to apply to GUI(Graphic User the Interface) in windows. More than 98% of recognition rate is shown, as it is applied to three different sizes of the radiation fin.

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Effects of Pretreatment and Ag Coating Processes Conditions on the Properties of Ag-Coated Cu Flakes (Ag 코팅 Cu 플레이크의 제조에서 전처리 및 Ag 코팅 공정 변화의 효과)

  • Kim, Ji Hwan;Lee, Jong-Hyun
    • Korean Journal of Materials Research
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    • 제24권11호
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    • pp.617-624
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    • 2014
  • To elucidate the effects of a pretreatment process on the uniformity of Ag electroless plating on Cu flakes, pretreatment time was mainly considered with a mixed solution of 0.15 M ammonium hydroxide and 0.0375 M ammonium sulphate. Optical inspection of Ag-coated Cu flakes determined that the optimal pretreatment time is 120 s. Repetition of the sequence in which Ag plating was done immediately after the pretreatment of 120 s clearly enhanced the plating uniformity. Scanning electron microscopy revealed that holes were formed irregularly on some Cu flakes during the period from the asdropping of an Ag precursor solution to 5 min. The hole formation was judged to be due to continuous removal of Cu on the local surfaces by the repetitive formation and elimination of $Cu_2O$ or $Cu(OH)_2$ layers. However, the increase of the amount of Ag coating suppressed the hole creation and increasingly enhanced the antioxidant property.