• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• 제22권1호
• /
• pp.125-130
• /
• 2013

In this paper, in order to overcome shortcomings of manual inspection for the automotive PWM Shaft, we developed an automated inline inspection system. The automated inline inspection system consists of the work feeder unit, conveying unit, outer diameter check unit, run-out and roundness check unit, machine vision, defective separation unit and status alarm unit. We used the machine vision system for automatic inspection process and designed the inline systems for automatic feeding and selecting process. Also the repeated operation test was performed in order to verify the precision and reliability of the proposed automated inline inspection system.

• Journal of the Korean Society for Precision Engineering
• /
• 제15권12호
• /
• pp.7-13
• /
• 1998

In this paper, an automatic ball-stud inspection system has been developed using the computer-aided vision system. Index table has been used to get the rapid measurement and multi-camera has been used to get the high resolution in physical system. Camera calibration was suggested to perform the reliable inspection. Image processing and data analysis algorithms for ball stud inspection system have been investigated and were performed quickly with high accuracy. As a result, inspection system of a ball stud could be used with a high resolution in real time.

• Journal of Institute of Control, Robotics and Systems
• /
• 제14권5호
• /
• pp.411-414
• /
• 2008

OPC is the preferred communication standard for sharing process control data at all levels of the enterprise and becomes the global standard, sends/receives the data with PLC programs of inspection system via network, and manages various data using OPC server. In this paper, we introduce the developed OPC client system for FPD inspection system with OPC server. To control inspection system through OPC server, we have developed libraries which consist of stage driver, switch driver, microscope driver, image processing, alignment, and task management modules. Also we have developed the test program to verify all functions precisely. We describe the mechanism of inspection system, OPC connection method, and programs.

• Journal of the Korean Society for Precision Engineering
• /
• 제10권4호
• /
• pp.16-29
• /
• 1993

The objective of this research is in the development of a flexible 3-dimensional inspection system for the sculptured surface by integrating the Coordinate Measuring Machine (CMM), CAD database, and vision system. To achieve the proposed flexible inspection system, two research categories are discussed in the study: new inspection planning method includes a new measuring point selection method and various new probe path generation methods. The object recognition and localization process for the unknown surface can be easily carried out by introducing a new concept called "Z-Layer". The experimental results indicate that the developed flexible inspection system, with the proposed algorithm, can be inplemented in real situation.situation.

• Proceedings of the KIEE Conference
• /
• 대한전기학회 2007년도 심포지엄 논문집 정보 및 제어부문
• /
• pp.445-446
• /
• 2007

The goal of this paper is accuracy improvement of appearance inspection by using image separation average value matching method. The appearance inspection of various electronic products and parts has been executed by the eyesight of human. But inspection by eyesight can't bring about uniform inspection result. Because the appearance inspection result by eyesight of human is changed by condition of physical and spirit of the checker. So machine vision inspection system is currently used to many appearance inspection fields instead of the checker. However the inspection result of machine vision is changed by the illumination of workplace. Therefore we have used a average value matching in this paper for improvement of vision inspection accuracy and could increase inspection accuracy of vision system. In other words, we made an effort for elevation of vision inspection accuracy by making the identical image separation average value of reference image and input image. Also this system has been developed only using PC, CCD Camera and Visual C++ for universal workplace.

• Journal of the Korean Society for Precision Engineering
• /
• 제31권3호
• /
• pp.261-268
• /
• 2014

Precision screws have a wide range of industrial applications such as electrical and automotive products. To produce screw threads with high precision, not only high precision manufacturing technology but also reliable measurement technology is required. Machine vision systems have been used in the automatic inspection of screw threads based on backlight illumination, which cannot detect defects on the thread surface. Recently, an omnidirectional inspection system for screw threads was developed to obtain $360^{\circ}$ images of screws, based on front light illumination. In this study, the illumination design for the omnidirectional inspection system was modified by adding a light shield to improve the image uniformity. Optical simulation for various shield designs was performed to analyze image uniformity of the obtained images. The simulation results were analyzed statistically using response surface method, from which optical performance of the omnidirectional inspection system could be optimized in terms of image quality and uniformity.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• 제20권5호
• /
• pp.666-672
• /
• 2011

In this paper, we describes the development of automatic inspection system for detecting the defects on photovoltaic wafer by using machine vision. Until now, The defect inspection process was manually performed by operators. So these processes caused the produce of poorly-made articles and inaccuracy results. To improve the inspection accuracy, the inspection system is not only configured, but the image processing algorithm is also developed. The inspection system includes dimensional verification and pattern matching which compares a 2-D image of an object to a pattern image the method proves to be computationally efficient and accurate for real time application and we confirmed the applicability of the proposed method though the experience in a complex environment.

• Journal of Auto-vehicle Safety Association
• /
• 제8권4호
• /
• pp.18-23
• /
• 2016

The objective of this study is to present the inspection standards of motorcycle brake system affecting motorcycle traffic accident. The inspection standards of motorcycle brake system recommended by CITA (International Motor Vehicle Inspection Committee) are studied. The brake performance for preventing the traffic accident is assessed by the brake efficiency. Considering the KMVSS (Korean Motor Vehicle Safety Standards) and the inspection standards of CITA, United Kingdom and Japan, the brake performance in the inspection standards of motorcycle is suggested. It is recommended that the efficiency of independent front and rear brakes are 40% and 27%, respectively. It is recommended that the efficiency of combined front and rear brakes is 50%.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 한국공작기계학회 1996년도 추계학술대회 논문
• /
• pp.101-106
• /
• 1996

Interactive Measuring part Program Generating Tools (IMPPGT) realized on the FANUC 15MA using touch trigger probes and interactive macro functions os the CNC were developed for an intelligent measuring and inspection systems on the machine tools. Menu driven measuring and inspection functions of the IMPPGT were studied and implemented on the CNC through the macro executer and ROM writer. In order to automate measurement and inspection procedures in machine shops measuring G Code system was also proposed. Using the developed measuring G Code system on the machine tool untended measurement and inspection operation was able to be realized in FMS lines.

• Journal of Korean Society of Industrial and Systems Engineering
• /
• 제11권17호
• /
• pp.81-85
• /
• 1988

This paper presents a model that considers combinations of rework, repair, replacement and scrapping. Policy-Iteration method of inspection is proposed for a serial manufacturing system whose repair cost, scrap cost and inspection cost. when it fails, can be formulated by Markovian approach. Policy-Iteration stops when new inspection policy is the same as previous inspection policy. A numerial example is presented.