• Title/Summary/Keyword: Inspection Policy

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A Study of Optimal Maintenance Schedules of a System under the Periodic Inspection Policy (주기적인 검사 정책하에서 최적예방 교체시기 결정에 관한 연구)

  • 정현태;김제승
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.20 no.44
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    • pp.263-271
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    • 1997
  • This paper presents a preventive maintenance model for determining the preventive replacement period of a system in which a failure rate is affected by the cumulative damage of fault and inspection. Especially, the failure rate function is considered to be a function of the cumulative damage of the fault and inspection time. Types of replacement considered are preventive replacement and failure replacement. Failure rate and expected cost function between replacement are derived. An optimal policy is obtained that minimizes the average cost per unit time for preventive replacement, failure replacement, inspection and repair.

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Determination of the Modified Periodic Inspection Policy Using Nonparametric Appoximation (비모수적 근사를 이용한 수정된 정기검사정책의 결정)

  • 정해성
    • Journal of Korean Society for Quality Management
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    • v.25 no.1
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    • pp.173-181
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    • 1997
  • A modified periodic inspection policy is examined. It is troublesome to know the life distribution and burdensome to compute an optimum planned inspection time numerically as well. A nonparametric a, pp.oximation is used so that equations for the optimum inspection time are expressed as closed forms. To show that the a, pp.oximation can be used in practice, simulations are conducted in the case of Weibull failure times.

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A study on Optimum Inspection Policy for an equipment with two stages of failures (이단계 고장을 갖는 설비에 대한 최적 검사 정책)

  • 김정식
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.13 no.21
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    • pp.19-24
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    • 1990
  • This paper deals with a problem of choosing an optimum inspection period for an equipment with two stages of failures. Stage I failure which can be detected only through inspection detenorates the equipment and causes critical stage II failure after a random period of time. The expected average cost function is obtained and an optimum inspection policy is discussed. A numerical example is also worked out.

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Optimal Inspection Policy in an Economic Production Quantity with Random Defectives (불량품을 갖는 경제적 생산량 모델의 최적 검사 정책에 관한 연구)

  • Jo, Jae-Rip
    • Journal of Korean Society for Quality Management
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    • v.20 no.2
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    • pp.1-10
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    • 1992
  • In this paper, we study a joint lot sizing and inspection policy under an EPQ(Economic Production Quantity) model where a random proportion of units are defectives. Those units can be discovered only through costly inspection. The problem is thus bivariate : both lot size and fraction to inspect are to be chosen. We first analyze a model in which the only penalty for uninspected defectives is financial, and then consider a model where defectives units cannot be used and thus must be replaced by non-defective ones. As a result it can be proved that this inspection policy costs economically and is to be decided effectively for the Economic Production Quantity constraining the fraction to inspect.

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Preventive Replacement Policy for the System that the Failure can be Detected only by Inspection (검사에 의해서만 고장이 인지될 수 있는 장비의 예방교체정책)

  • An Byeong-O;Ha Seok-Tae
    • Journal of the military operations research society of Korea
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    • v.18 no.1
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    • pp.110-127
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    • 1992
  • In the preventive replacement policies of system that the failure can be detected through only periodic inspection, there is a penalty cost associated with the lapsed time between system failure and its detection. The system under study is replaced if the system fails before $n^{th}$ inspection, otherwise, preventive replacement is performed at the $n^{th}$ inspection. The decision variables are the inspection interval and the period of preventive replacement. This study presents the optimal preventive replacement policy that minimizes the long-run expected cost per unit time.

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Analysis and Case Study of a K-Stage Inspection System Considering a Re-inspection Policy for Good Items (양품재검사정책 하에서의 K단계 검사시스템의 분석과 사레연구)

  • Yang, Moon-Hee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.4
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    • pp.930-937
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    • 2007
  • In this paper, we address a design problem and a case study of a K-stage inspection system, which is composed of K stages, each of which includes an inspection process and a rework process. Assuming the type I and II errors of inspectors and the re-inspection policy for items classified as good, we determine the smallest integer of K which can achieve a given target defective rate. If K does not exist, holding the current values of the type I, II errors, we search reversely a new vector, (the defective rate of an assembly line, the defective rate of a rework process), which can give the target defective rate. Our formulas and methodology based on our K-stage inspection system could be applied and extended to similar situations with slight modifications.

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기계고장을 고려한 생산및 품질검증 정책

  • 이창환
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1996.04a
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    • pp.298-301
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    • 1996
  • This paper addresses the effects of an imperfect production process on the optimal production quantity and quality inspection policies. The system is assumed to deteriorate during the production process. The results are either defective products or machine breakdown whether multiple quality inspection is worth or not. Furthermore, when multiple inspection policy is adopted, the optimal inspection schedule is shown to be equally spaced throughout the production cycle. Exact solution and approximation of the optimal production quantity and approximation of the optimal number of inspection are provided. Finally, to better understand the model of this paper, comparisons between this model and classical EMQ model are provided.

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Design of Economic Screening Inspection Plan for Protecting Given LTPD (LTPD보증을 위한 경제적선별검사방식의 설계)

  • 김광섭
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.11 no.18
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    • pp.27-34
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    • 1988
  • This study is concerned with the development of the economic sampling inspection plan when it is possible to carry out a nondestructive screening inspection for the rejected lots by substitutive characteristics closely related to the original quality characteristic. It is assumed that the probabilities of those errors depend linearly on the fraction defective of the process sampling inspection policy for isolated lot is studied where the probability of accepting the lot with bad quality from the results of sampling inspection is restricted to be small.

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A Study on the Fluctuations in Quality of Incoming Materials and Determination of the Acceptance Inspection Type with Inspection Error (검사과오를 고려한 자재의 품질변동과 수입검사방법의 결정)

  • Lee, Hoe-Sik
    • Journal of Korean Society for Quality Management
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    • v.24 no.2
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    • pp.54-64
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    • 1996
  • The inspection policy and inspection error are very critical factors which influence the outgoing quality. In other words, such factors influence the acceptance rate of the incoming matarials. Hence, the outgoing lot size is varied. This paper presents a method to compute the break-even point(pb1, pb2) under these two factors, which canbe used to determine the economic acceptance inspection type.

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Development of A Lot Quality Assurance and Inspection Cost Estimation System for Process-Centered Inspections (공정 중심의 검사 방식에 대한 로트 품질보증 및 검사비용 추정 시스템 개발)

  • Lee, Do-Kyung;Lee, Seung-Woo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.29 no.1
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    • pp.34-40
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    • 2006
  • Many producers put sampling inspection policy into the way of their convenience. Examples of the convenience are irregular lot size and too small sample size. Because they don't use a standard sampling inspection policy, they can not guarantee the quality level of their products. In this study, we developed a user-centered design program which can calculate the AOQL of their products to their buyers in the case of irregular lot size and too small sample size. Also this program propose a linear inspection cost by Hald's model.