• Design & Manufacturing
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• 제14권1호
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• pp.15-21
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• 2020

Smart systems in different application areas such as automotive, medical and consumer electronics require a novel manufacturing method of electronic, optical and mechanical functions into products. Traditional methods including mechanical assembly, bonding of plastic and electronic circuit cause the problems in large size of products and complicated manufacturing processes. In this study, thermoforming and film insert molding were applied to fabricate a dome shaped plastic part embedded with electronic circuits. The deformation of patterns printed on PET film was predicted by thermoforming simulation using T-SIM, and the results were compared with those by experiment. In order to decrease spring-back after thermoforming, the Taguchi method of design of experiment was used. Through ANOVA analysis, it was found that mold temperature was the most dominant parameter for spring-back. By using flow analysis, gate design was performed to decrease injection pressure. During film insert molding, the wash-out of ink printed on film occurred for Polycarbonate. When the resin was changed to PMMA, the wash-out disappeared due to low melt temperature.

• 한국분말재료학회지
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• 제6권1호
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• pp.88-95
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• 1999

The purpose of this study is to investigate the manufacturing feasibility of WC-Co milling inserts via Powder Injection Molding (PIM) process. WC-Co is used in a wide variety of cutting tools due to its high hardness, stiffness, compressive strength and wear resistance properties. WC-Co parts for a high stress application were conventionally produced by the press and sinter method, which were Iimited to 2 dimensional shapes. Manufacturing WC-Co parts for a high stress application by PIM implies that tool efficiency can be highly improved due to increased freedom is design. P30 grade WC powder (WC-Co-TiC-TaC system) was mixed with RIST-5B133 binder and injection molded into milling inserts (Taegu Tech. Model WCMX 06T 308). The mean grain size of the powder was about 0.8$\mu$m. Injection molded specimens were debound by solvent extraction and thermal degradation method at various conditions. The specimens were sintered at 140$0^{\circ}C$ for 1 hr in vacuum. Carbon content, weight loss, dimensional change, and macro defects of the specimen were carefully monitored at each stage of the PIM process. PIMed WC-Co milling inserts reached 100% full density after sinteing. Its mechanical properties and micro-structures were comparable with the press and sintered milling insert. Carbon content of the sintered WC-Co insert was mainly determained by the atmosphere of thermal debinding. By controlling powder loading and injection molding condition, dimensional accuracy could be obtained within 0.4%. We confirm that PIM can not only be an alternative manufacturing method for WC-Co parts economically but also provide a design freedom for more effieient cutting tools.

• Journal of Mechanical Science and Technology
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• 제18권3호
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• pp.388-394
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• 2004

Composites of Si$_3$N$_4$-SiC containing up to 30 wt% of dispersed SiC particles were fabricated via hot-pressing with an oxynitride glass. To determine the effect of sintering time and SiC content on the mechanical properties and the cutting performance, the composites with fixed 8hr-sintering time and 20 wt% SiC content were fabricated and tested. Fracture toughness of the composites increased with increasing sintering time, while the hardness increased as the SiC content increased up to 20 wt%. The hardness of the composites was relatively independent of the grain size and the sintered density. For machining heat-treated AISI4140, the insert with 20 wt% SiC sintered for 8hr showed the longest tool life while the insert with 20 wt% SiC sintered for 12hr showed the longest tool life for machining gray cast iron. An effort was made to relate the mechanical properties, such as hardness, fracture toughness and wear resistance coefficient with the tool life. However, no apparent relationship was found between them. It may be stated that tool life is affected by not only the mechanical properties but also other properties such as surface roughness, density, grian size and the number of the inherent defects in the inserts.

• 한국공작기계학회논문집
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• 제10권6호
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• pp.78-84
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• 2001

In the present study, SiCSi-$Si_3 N_4$-SiC ceramic composites that contained up to 30 wt% of dispersed SiC particles were fabricat-ed cia hot-pressing with an oxynitride glass. The microstructure, the mechanical properties and the cutting performance of resulting ceramic composites were investigated. By fixing the composition as $Si_3 N_4$-20wf%SiC, the effect of sintering time on the microstructure, the mechanical properties and the cutting performance were also investigated. The longer sir-tering time is, the bigger the grain size of SiC is. The fracture toughness(-$K_k$) of the $Si_3 N_4$-SiC ceramic composites increased with the increase of gain size, while the flexural strengthh($\sigma$) decreased. For machining SCM440, the insert with 20wt%r SiC sintered for 8 hours showed the longest tool life while the insert with 20wt% SiC sintered for 12 hours showed the longest tool life for machining gray cast iron.

• 대한방사선기술학회지:방사선기술과학
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• 제45권2호
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• pp.103-109
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• 2022

To maintain improved image quality in mammography, the quality control process is performed using the ACR (American college of radiology) phantom. In addition, many studied were performed by fabricating the customized breast phantom to provide more information in mammography. Thus, the purpose of this study was to evaluate the image quality by designing the modified ACR phantoms. The five modified acrlylic ACR phantoms were designed by considering insert position and phantom thickness. The phantoms were consisted of 4.5, 3.0, and 1.5 cm in terms of phantom thickness, and 3.0, 2.0, and 0.5 cm in terms of insert position, respectively. The acquired images were evaluated by PSNR (peak signal to noise ratio), RMSE (root mean square error), CC (correlation coefficient), CNR (contrast to noise ratio), and COV (coefficient of variation). Based on the similarity analysis, the result is suitable between conventional and new designed phantoms. In addition, the CNR and COV results in terms of insert position showed that image quality for 0.5 cm was 2.3 and 27.4% improved compared with 2 and 3 cm, respectively. According to phantom thickness results, the CNR result for 1.5 cm and COV result for 4.5 cm were 50.1 and 62.7% improved compared with that those conditions. In conclusion, we confirmed that the image quality depends on the breast size and thickness through modified ACR phantom study.

• 대한전자공학회:학술대회논문집
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• 대한전자공학회 2002년도 하계종합학술대회 논문집(5)
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• pp.239-242
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• 2002

This paper has been realized PCB insert machine automation system. For the reduction of the install programming time as well as possible, a new technique is addressed. In detail, an image frame is initially divided into one area whose size decreases according to the distance from hole to hole on PCB. Searching center of hole using a threshold method after median filtering. At every moment of mouse click, area is shifted to locate the hole, and detect a center of hole in a new area. Experimental results are demonstrated to verify the superiority of this scheme in detecting position of part by comparing with a man of experience.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 추계학술대회논문집A
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• pp.743-746
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• 2000

Plastic microlenses play an important role in reducing the size, weight, and the cost of the systems in the fields of optical data storage and optical communication. In the present study, plastic microlens arrays were fabricated using micro-compression molding process. The design and fabrication procedures for mold insert were simplified by using silicon instead of metal. A simple but effective micro compression molding process, which uses polymer powder, were developed for microlens fabrication. The governing process parameters were temperature and pressure histories and the micromolding process was controlled such that the various defects developing during molding process were minimized. The radius and magnification ratio of the fabricated microlens were $125{\mu}m$ and over 3.0, respectively.

• 대한기계학회논문집A
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• 제25권8호
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• pp.1242-1245
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• 2001

Plastic microlenses play an important role in reducing the size, weight, and the cost of the systems in the fields of optical data storage and optical communication. In the present study, plastic microlens arrays were fabricated using micro-compression molding process. The design and fabrication procedures for mold insert were simplified by using silicon instead of metal. A simple but effective micro compression molding process, which uses polymer powder, were developed for microlens fabrication. The governing process parameters were temperature and pressure histories and the micromolding process was controlled such that the various defects developing during molding process were minimized. The radius and magnification ratio of the fabricated microlens were 125$\mu\textrm{m}$ and over 3.0, respectively.

• 한국산학기술학회:학술대회논문집
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• 한국산학기술학회 2010년도 추계학술발표논문집 2부
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• pp.937-940
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• 2010

본 연구는 fine blanking 프레스로부터 기능면으로 사용되는 100% clean cut 전단면을 얻는 fine blanking 공정에서 die roll을 최소화하기 위한 목적으로 성형 해석 및 실험적 방법을 통해 die chamfer 형상에 따라 성형되는 제품의 die roll size 변화를 검토한 것이다. fine blanking 과정을 묘사하기 위하여 deform 2D를 이용하여 성형 해석을 수행하여 die roll size를 예측하였으며, 실제 die chamfer가 다른 die insert를 제작하여 fine blanking 실험을 실시하여 die chamfer 형상에 따른 die roll size에 대한 해석 data와 실험 data를 비교 분석하여 die roll 길이 방향 size의 경향을 파악할 수 있었다. 이 연구 결과는 fine blanking 판재 성형에서 die roll을 최소화하기 위한 die chamfer 설계에 유용하게 적용될 것으로 판단된다.

• Journal of Computing Science and Engineering
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• 제3권1호
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• pp.15-26
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• 2009

Given an n-length text T over a $\sigma$-size alphabet, we present a compressed representation of T which supports retrieving queries of rank/select/access and updating queries of insert/delete. For a measure of compression, we use the empirical entropy H(T), which defines a lower bound nH(T) bits for any algorithm to compress T of n log $\sigma$ bits. Our representation takes this entropy bound of T, i.e., nH(T) $\leq$ n log $\sigma$ bits, and an additional bits less than the text size, i.e., o(n log $\sigma$) + O(n) bits. In compressed space of nH(T) + o(n log $\sigma$) + O(n) bits, our representation supports O(log n) time queries for a log n-size alphabet and its extension provides O(($1+\frac{{\log}\;{\sigma}}{{\log}\;{\log}\;n}$) log n) time queries for a $\sigma$-size alphabet.