• Title/Summary/Keyword: Inner reinforcement

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MULTI-OBJECTIVE OPTIMIZATION OF THE INNER REINFORCEMENT FOR A VEHICLE'S HOOD CONSIDERING STATIC STIFFNESS AND NATURAL FREQUENCY

  • Choi, S.H.;Kim, S.R.;Park, J.Y.;Han, S.Y.
    • International Journal of Automotive Technology
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    • v.8 no.3
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    • pp.337-342
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    • 2007
  • A multi-objective optimization technique was implemented to obtain optimal topologies of the inner reinforcement for a vehicle's hood simultaneously considering the static stiffness of bending and torsion and natural frequency. In addition, a smoothing scheme was used to suppress the checkerboard patterns in the ESO method. Two models with different curvature were chosen in order to investigate the effect of curvature on the static stiffness and natural frequency of the inner reinforcement. A scale factor was employed to properly reflect the effect of each objective function. From several combinations of weighting factors, a Pareto-optimal topology solution was obtained. As the weighting factor for the elastic strain efficiency went from 1 to 0, the optimal topologies transmitted from the optimal topology of a static stiffness problem to that of a natural frequency problem. It was also found that the higher curvature model had a larger static stiffness and natural frequency than the lower curvature model. From the results, it is concluded that the ESO method with a smoothing scheme was effectively applied to topology optimization of the inner reinforcement of a vehicle's hood.

Topology Optimization of a Vehicle's Hood Considering Static Stiffness (자동차 후드의 정강성을 고려한 위상 최적화)

  • Han, Seog-Young;Choi, Sang-Hyuk;Park, Jae-Yong;Hwang, Joon-Seong;Kim, Min-Sue
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.1
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    • pp.69-74
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    • 2007
  • Topology optimization of the inner reinforcement for a vehicle's hood has been performed by evolutionary structural optimization(ESO) using a smoothing scheme. The purpose of this study is to obtain optimal topology of the inner reinforcement for a vehicle's hood considering the static stiffness of bending and torsion simultaneously. To do this, the multiobjective optimization technique was implemented. Optimal topologies were obtained by the ESO method. From several combinations of weighting factors, a Pareto-optimal solution was obtained. Also, a smoothing scheme was implemented to suppress the checkerboard pattern in the procedure of topology optimization. It is concluded that ESO method with a smoothing scheme is effectively applied to topology optimization of the inner reinforcement of a vehicle's hood considering the static stiffness of bending and torsion.

Optimization of the Path of Inner Reinforcement for an Automobile Hood Using Design Sensitivity Analysis (설계민감도해석을 이용한 자동차후드 보강경로 최적설계)

  • Lee, Tae-Hui;Lee, Dong-Gi;Gu, Ja-Gyeom;Han, Seok-Yeong;Im, Jang-Geun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.1 s.173
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    • pp.62-68
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    • 2000
  • Optimization technique to find a path of an inner reinforcement of an automobile hood is proposed by using design sensitivity informations. The strength and modal characteristics of the automobile hood are analyzed and their design sensitivity analyses with respect to the thickness are carried out using MSC/NASTRAN. Based on the design sensitivity analysis, determination of design variables and response functions is discussed. Techniques improving design from design sensitivity informations are suggested and the double-layer method is newly proposed to optimize the path of stiffener for a shell structure, Using the suggested method, we redesign a new inner reinforcement of an automobile hood and compare the responses with the original design. It is confirmed that new design improved in the frequency responses without the weight increasement.

Topology Optimization of the Inner Reinforcement of a Vehicle's Hood using Reliability Analysis (신뢰성 해석을 이용한 차량 후드 보강재의 위상최적화)

  • Park, Jae-Yong;Im, Min-Kyu;Oh, Young-Kyu;Park, Jae-Yong;Han, Seog-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.691-697
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    • 2010
  • Reliability-based topology optimization (RBTO) is to get an optimal topology satisfying uncertainties of design variables. In this study, reliability-based topology optimization method is applied to the inner reinforcement of vehicle's hood based on BESO. A multi-objective topology optimization technique was implemented to obtain optimal topology of the inner reinforcement of the hood. considering the static stiffness of bending and torsion as well as natural frequency. Performance measure approach (PMA), which has probabilistic constraints that are formulated in terms of the reliability index, is adopted to evaluate the probabilistic constraints. To evaluate the obtained optimal topology by RBTO, it is compared with that of DTO of the inner reinforcement of the hood. It is found that the more suitable topology is obtained through RBTO than DTO even though the final volume of RBTO is a little bit larger than that of DTO. From the result, multiobjective optimization technique based on the BESO can be applied very effectively in topology optimization for vehicle's hood reinforcement considering the static stiffness of bending and torsion as well as natural frequency.

Design of Stamping Die for Inner Reinforcement Panel of Automotive (자동차 내부 보강판 성형 금형 설계)

  • Ahn, Dong-Gyu;Song, Dong-Han;Noh, Gyung-Bo;Han, Gil-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.2
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    • pp.60-68
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    • 2009
  • The objective of this paper is to design stamping die of inner reinforcement panel with DL 950 advanced high strength steel as stamping materials through numerical analyses and experiments. The stamping process was designed as bending dominant process consisting of 1 step of notching and 4 steps of bending processes. In order to obtain a proper design of the stamping die, various three-dimensional elasto-plastic finite element analyses were performed using a commercial code AUTOFORM V4.2. Design parameter of stamping die was chosen as the corner radius of the stamping die for each step. From the results of the FE analysis, feasible corner radii of the stamping die, which can minimize the deviation of corner angle of the stamped part from design data, and forming load for each part were estimated. Stamping experiments were carried out using the manufactured stamping die according to the proposed die design. The results of experiments were shown that the stamping die can successfully manufacture the inner reinforcement panel with DL 950 advanced high strength steel as base stamping material.

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The Reinforced Design for the Buckling of Semiconductor Lead Frame Punch (반도체 리드프레임 펀치의 좌굴에 관한 보강설계)

  • Lee I.S.;Ko D.C.;Kim B.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.1008-1011
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    • 2005
  • It is necessary for the design of lead frame punches in blanking to consider buckling because inner lead pitch of lead frame has been narrowed by miniaturization and high accumulation of semiconductor. In addition, if process variables change in press stamping process, the lift of punches is no longer influenced in wear and punches can be broken suddenly. To prevent the fracture of fine pitch lead frame punches, having considered applying reinforcement to it, this paper verified the design with buckling analysis. This study presents the optimal position and number of reinforcement to be attached to punches. Finally this study presents design rules of attaching reinforcement.

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Optimal Design of Lightweight High Strength Door with Tailored Blank (합체박판 기술을 적용한 고장도 경량도어 최적 설계)

  • 송세일;박경진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.2
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    • pp.174-185
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    • 2002
  • The automotive industry faces many competitive challenges including weight and cost reduction to meet need for higher fuel economy. Tailored blanks offer the opportunity to decrease door weight, reduce manufacturing costs, and improve door stiffness. Optimization technology is applied to the inner panel of a door which is made by tailored blanks. The design of tailored blanks door starts from an existing door. At first, the hinge reinforcement and inner reinforcement are removed to use tailored blanks technology. The number of parts and the welding lines are determined from intuitions and the structural analysis results of the existing door. Size optimization is carried out to find thickness while the stiffness constraints are satisfied. The door hinge system is optimized using design of experiment approach. A commercial optimization software MSC/NASTRAN is utilized for the structural analysis and the optimization processes.

The comparison between experimental and FEA results for crack initiation due to corrosion of reinforcement (콘크리트 구조물의 철근부식으로 인한 균열발생에 관한 실험적, 해석적 결과의 비교)

  • 장상엽;김용철;조용범
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.693-698
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    • 2003
  • Corrosion of reinforcement and deterioration of concrete short the lifetime of reinforced concrete structure and affect the safety of the structure. In particular, the corrosion of reinforcement causing the inner pressure of the interface between the concrete and reinforcement is known to significantly contribute to the premature deterioration of concrete structure. Several attempts have been made to predict the cracking time of the concrete structure. However, problems such as the lack of reproducibility of concrete tests and non-uniformity of materials have hampered thess kinds of studies. Thus, the mechanism of the concrete cracking due to reinforcement corrosion is in the way. This studymeasured the mechanical properties of corrosion products using the nano-indentation test method. Likewise, the critical thickness of corrosion products for the cracking of concrete cover was investigated using the finite element and experimental methods.

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Internal Confining Stress of Internally Confined Hollow Columns under Compressive Load (압축을 받는 내부 구속 중공 RC 기둥의 내부 구속력)

  • Won, Deok Hee;Han, Taek Hee;Kim, Seungjun;Kang, Young Jong
    • Journal of Korean Society of Steel Construction
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    • v.25 no.3
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    • pp.243-254
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    • 2013
  • Internally Confined Hollow RC(ICH RC) column consisted of concrete, transverse reinforcement, longitudinal reinforcement, and inner tube. It had good strength and ductility by core concrete was become triaxial confining state with transverse reinforcement and inner tube. There were two confining stress as external confining stress and internal confining stress in an ICH RC column. While external confining stress was researched by former researchers, internal confining stress has not researched. In this paper, confining stress of both Hollow RC column and ICH RC column was investigated using FEA program. Relation between theoretical confining stress and internal confining stress was drawn by analysis results. Modified failure condition equations of inner tube were suggested to base on failure condition equations of inner tube by former researcher. When thickness of inner tube was calculated by modified equations, it could be economic because thickness of inner tube was reduced 50% compared with former researcher equations in order to same confining stress.

Crash Performance of Front Side Member Impacted with Angle (프론트 사이드 멤버의 경사 충돌 성능)

  • Kang, Sungjong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.2
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    • pp.52-59
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    • 2014
  • Front impacted SUV vehicle shows that the front parts of side members are collapsed by the bending due to the transverse load exerted at the end of side members. Side member models were impacted with various angles in order to study the crash performance according to the impact angle. Even for the small impact angle of $10^{\circ}$, crash performance seriously deteriorated and the deformations for impact angle $15^{\circ}$ were similar to those from the front body impact analysis. In addition, the angled front impact analysis for the straight member with hat section was carried out and the effects of inner reinforcement shape on crash performance was investigated.