• 제목/요약/키워드: Initial Surface Defect

검색결과 41건 처리시간 0.023초

원소재의 미소 표면결함이 인발공정에 미치는 영향 (Effect of Small Surface Defects in the Starting Material on Product Quality after Drawing)

  • 남찬희;이익균;이중규;전만수
    • 소성∙가공
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    • 제23권3호
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    • pp.159-163
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    • 2014
  • In the current study, the effect of small surface defects in the starting material including roughness, indentations, or scratches, which are perpendicular to the direction of drawing, on the product quality is investigated using the finite element method. An axisymmetric defect is assumed. Such defects are defined by a cylindrical defect area and two tapered regions connecting the defect area to the non-defective area of the material. Various conditions for these initial surface defects are considered, including defect depth, defect slope and defect length. To describe the plastic deformation of the defect in detail during the simulation, local remeshing is applied. Based on the finite element results, defect disappearance maps were generated. It was found that defect disappearance is significantly dependent on the defect depth and the defect length coupled with the defect slope.

SS400 용접부의 표면피로균열거동에 관한 연구 (A study on surface fatigue crack behavior of SS400 weldment)

  • 이용복;조남익;박강은
    • Journal of Welding and Joining
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    • 제14권2호
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    • pp.90-95
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    • 1996
  • In order to investigate characteristics of surface fatigue crack propagation from a pit shaped surface defect which frequently exists around welded joints, SS400 steel with thickness of 12mm, which has been generally used for structure members, was welded with submerged-arc butt type and machined for both surface. An initial surface defect of pit shape with the aspect ratio of 2 was made on the specimen. The initial defect was located at 5 different zones over the weldment : weld metal zone, boundary between weld metal and HAZ, HAZ, boundary between HAZ and base metal. Characteristics of surface fatigue crack propagation from the defect on each region under the same loading condition were investigated and compared.

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SS400용접 부위의 표면 피로균열거동에 관한 연구 (A study on surface fatigue crack behavior of SS400 welding Zone)

  • 이용복;조남익;박강은
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1995년도 특별강연 및 추계학술발표 개요집
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    • pp.214-217
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    • 1995
  • In order to investigate characteristics of surface fatigue crack propagation from a pit shaped surface defect which frequently exists near weld joints, SS400 steel with thickness of 12mm, which generally used for structure members, was submerged-arc welded with butt type and machined for both surface. The weld joints were devided into 5 regions, weld metal, boundary between heat affected zone (HAZ), HAZ, boundary between HAZ and base metal, and base metal. Specimens from each region were machined for a pit shaped initial surface defect with aspect ratio of 2. characteristics of surface fatigue crack por pagation from the defect under the same loading condition were compared and discussed.

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Enhanced Stability of Organic Photovoltaics by Additional ZnO Layers on Rippled ZnO Electron-collecting Layer using Atomic Layer Deposition

  • Kim, Kwang-Dae;Lim, Dong Chan;Jeong, Myung-Geun;Seo, Hyun Ook;Seo, Bo Yeol;Lee, Joo Yul;Song, Youngsup;Cho, Shinuk;Lim, Jae-Hong;Kim, Young Dok
    • Bulletin of the Korean Chemical Society
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    • 제35권2호
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    • pp.353-356
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    • 2014
  • We fabricated organic photovoltaic (OPV) based on ZnO ripple structure on indium tin oxide as electron-collecting layers and PTB7-F20 as donor polymer. In addition, atomic layer deposition (ALD) was used for preparing additional ZnO layers on rippled ZnO. Addition of 2 nm-thick ALD-ZnO resulted in enhanced initial OPV performance and stability. Based on photoluminescence results, we suggest that ALD-ZnO layers reduced number of surface defect sites on ZnO, which can act as electron-hole recombination center of OPV, and increased resistance of ZnO towards surface defect formation.

치주판막술에 의해 치료된 골연하 결손부의 장기적 방사선학적 변화 양사의 관찰 (Long-term radiographic evaluation of infrabony defect treated by flap operation)

  • 배상렬;박진우;서조영;이재목
    • Journal of Periodontal and Implant Science
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    • 제38권3호
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    • pp.429-436
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    • 2008
  • Purpose: The goal of periodontal regenerative therapy is to replace bone, cementum, and periodontal ligament on a previously diseased root surface, which has suffered the loss of these supporting structures. To accomplish the regeneration, a number of surgical procedures have been advocated throughout the years. There seems to be a potential for some spontaneous periodontal tissue regeneration in the bottom of periodontal defect following open flap debridement alone. The aim of this study was to analyse the radiographic bone changes over 2-year after flap operation. Material and Methods: Patients attending the department of periodontics of Kyungpook National University Hospital were studied. Patients had clinical and radiographic evidence of infrabony defect(s). forty two sites of 33 patients aged 26 to 65 (mean age 45.5) were treated by flap operation with or without osseous surgery. Baseline and over 2-year follow-up radiographs were collected and evaluated for this study. Radiographic assessment includes a bone fill, bone crest change, defect resolution, and % of defect resolution. Pre- and post-treatment differences between variables (maxilla and mandible, gender, defect depth, defect angle) using the paired t-test were examined. Result: We observed 0.74 mm of bone fill, 0.66 mm of crestal resorption, 1.40 mm of defect resolution, and 27% of percentage of defect resolution. Mandible, women, deeper initial defect depth, narrower initial defect angle showed greater bone fill, defect resolution, and % of defect resolution. Conclusion: The results of this study suggest that the use of flap operation did enhance the outcome in terms of radiographically detectable bone fill. Both treatment resulted in some loss of crestal bone height.

열연 조압연 Work Roll의 피로 특성 (Fatigue Characteristics of Work roll of Roughing Stand in Hot Strip Mill)

  • 이원호;김상준;이영호;장준상;이준정;김종근
    • 대한기계학회논문집
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    • 제16권4호
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    • pp.819-827
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    • 1992
  • 본 연구에서는 전술한 바와 같은 반복되는 압연부하에 의한 롤의 피로특성을 규명하기 위해 열연공장의 조압연기중 표본작업 롤의 피로특성을 규명하기 위해 열연 공장의 조압연기중 표본 작업 롤을 선정하고 일정기간의 사용이력을 조사하였으며, 이 를 토대로 롤내부 온도 및 열응력 계산을 수행하여 압연중 발생되는 피로 균열의 크기 를 정량화 시켜보았다. 또 표면 균열관찰 실험 및 롤 표면흠 대응 실험을 통해 피로 균열이 압연판의 표면품질에 어떠한 영향을 미치는지 조사해보았다.

유한요소기법을 이용한 복합재 풍력 블레이드 구조해석 (Structural Analysis of Composite Wind Blade Using Finite Element Technique)

  • 김운성;박경렬;강성민;최용석;정경은;이수민;이경준
    • Tribology and Lubricants
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    • 제40권4호
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    • pp.133-138
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    • 2024
  • This study evaluates the structural safety of wind turbine blades, analyzes the behavior of composite laminate structures with and without defects, and assesses surface erosion wear. The NREL 5 MW standard is applied to assign accurate composite material properties to each blade section. Modeling and analysis of the wind turbine blades reveal stable behavior under individual load conditions (gravity, motor speed, wind speed), with the web bearing most of the load. Surface erosion wear analysis in which microparticle impacts are simulated on the blade coating shows a maximum stress and maximum displacement of 14 MPa and 0.02 mm, respectively, indicating good initial durability, but suggest potential long-term performance issues due to cumulative effects. The study examines defect effects on composite laminate structures to compare the stress distribution, strain, and stiffness characteristics between normal and cracked states. Although normal conditions exhibit stable behavior, crack defects lead to fiber breakage, high-stress concentration in the vulnerable resin layer, and decreased rigidity. This demonstrates that local defects can compromise the safety of the entire structure. The study utilizes finite element analysis to simulate various load scenarios and defect conditions. Results show that even minor defects can significantly alter stress distributions and potentially lead to catastrophic failure if left unaddressed. These findings provide valuable insights for wind turbine blade safety evaluations, surface protection strategies, and composite structure health management. The methodology and results can inform the design improvements, maintenance strategies, and defect detection techniques of the wind energy industry.

한정된 레이블 데이터를 이용한 효율적인 철도 표면 결함 감지 방법 (An Efficient Detection Method for Rail Surface Defect using Limited Label Data)

  • 한석민
    • 한국인터넷방송통신학회논문지
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    • 제24권1호
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    • pp.83-88
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    • 2024
  • 본 연구에서는 Railroad surface 데이터를 활용하여 Semi-Supervised learning방식으로 railroad surface의 defect를 검출해내는 방안을 제안한다. Resnet50에 ImageNet으로 pretrained된 모델을 이용한다. Label이 없는 데이터에서 무작위로 데이터를 선정, 선정한 데이터에 label을 부여한 뒤 이 데이터로 모델을 학습시킨다. 학습된 모델을 이용하여 나머지 데이터의 결과값을 예측한 후, 그 예측값이 일정한 threshold보다 큰 것을 골라내고, threshold보다 큰 값들을 값이 큰 순서대로 정렬하여, 일정한 크기만큼 training data에 추가한다. 이 때, 각 class에 속할 확률이 높은 쪽으로 pseudo-labeling을 수행한다. 초기에 label이 부여된 데이터 개수에 따른 전체적인 class 분류 성능을 확인하는 실험 또한 진행하였고, 전체 training data대비 10% 미만의 labeled data로 최대 98%의 정확도를 얻는 성능을 보였다.

압출성 향상을 위한 고강도 7000계 알루미늄 합금의 제조 및 압출한계선도 (Manufacture of 7000 Al Alloy with Superior Extrudability and Its Extrusion Limit Diagram)

  • 함현욱;김병민;조훈;조형호
    • 소성∙가공
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    • 제8권5호
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    • pp.482-490
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    • 1999
  • 7000 series Al alloy with good mechanical properties has been focused with tendency to reduce the components weight of aircraft and automobile. However, it is difficult to manufacture a sound extruded product because of segregation, grain growth, casting defect, surface defect, decreasing extrudability and so on. The objective of this study is to manufacture a new 7000 al alloy more than the extrudability of A7N01 and A7003 through controlling the weight (%) Mg, Zn, Si. Hot extrusion experiments on the axisymmetric rod are performed in 500℃ and also performed analysis of the same process using unmerical analysis method, a coupled rigid-thermoviscoplastic finite element method. Extrusion limit diagram was obtained for the developed alloy by FE-simulation in order to define the relationship of extrusion speed and initial billet temperature.

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Fe와 galvanic couple된 알루미늄의 내식성에 미치는 마그네슘의 영향 (Effects of Mg on corrosion resistance of Al galvanically coupled to Fe)

  • 현영민;김희산
    • Corrosion Science and Technology
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    • 제12권1호
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    • pp.40-49
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    • 2013
  • Effects of magnesium and pH on corrosion of aluminum galvanically coupled to iron have studied by using potentio- dynamic and static tests for polarization curves, Mott-Schottky test for analysis of semiconductor property, and GD-AES and XPS for film analysis. Pitting potential was sensitive to magnesium as an alloying element but not to pH, while passive current was sensitive to pH but not to magnesium. It was explained with, instead of point defect model (PDM), surface charge model describing that the ingression of chloride depends on the state of surface charge and passive film at film/solution interface is affected by pH. In addition, galvanic current of aluminum electrically coupled to iron was not affected by magnesium in pH 8.4, 0.2M citrate solution but was increased by magnesium at the solution of pH 9.1. The galvanic current at pH 9.1 increased with time at the initial stage and after the exposure of about 200 minute, decreased and stabilized. The behavior of the galvanic current was related with the concentration of magnesium at the surface. It agreed with the depletion of magnesium at the oxide surface by using glow discharge atomic emission spectroscopy (GD-AES). In addition, pitting potential of pure aluminum was reduced in neutral pH solution where chloride ion maybe are competitively adsorbed on pure aluminum. It was confirmed by the exponential decrease of pitting potential with log of [$Cl^-$] around 0.025 M of [$Cl^-$] and linear decrease of the pitting potential. From the above results, unlike magnesium, alloying elements with higher electron negativity, lowering isoelectric point (ISE), are recommended to be added to improve pitting corrosion resistance of aluminum and its alloys in neutral solutions as well as their galvanic corrosion resistance in weakly basic solutions.