• Title/Summary/Keyword: Industrial y-product

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Development of Reliability Design Methodology Using Accelerated Life Testing and Taguchi Method (가속 수명시험과 다구치 방법을 활용한 신뢰성설계 방법의 개발)

  • Kim, Min;Yum, Bong-Jin
    • Journal of Korean Institute of Industrial Engineers
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    • v.28 no.4
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    • pp.407-414
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    • 2002
  • The inherent reliability of a product is primarily determined in the design stage, and therefore, design engineers should be able to design reliability into the product in an efficient manner. Especially, the product should be designed such that its reliability is robust to various noise factors encountered in production and field environments. The Taguchi method can be effectively used for this purpose. However, there exist only a few attempts to integrate the Taguchi method with reliability design, and in addition, the existing works do not sufficiently consider the robustness and/or the distinction between noise and acceleration factors. This paper develops a unified approach to robust reliability design assuming that accelerated life tests are conducted at each combination of design and noise conditions. First, an experimental structure for assigning not only acceleration but also noise factors is presented. Second, the reliability at the use condition is estimated using the assumed accelerated life test model. Third, reliabilities are transformed into 'efforts' using an effort function which reflects the degree of difficulty involved in improving the reliability. Finally, an optimal setting of design parameters is determined based on the mean and standard deviation of the effort values. The above approach is illustrated with an example of a paper feeder design.

A Heuristic for the Operation Problem of the Vending Machine System (자판기 시스템 운영문제의 휴리스틱 해법 개발과 평가)

  • Park, Yang-Byung;Jang, Won-Jun;Park, Hae-Soo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.34 no.4
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    • pp.152-161
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    • 2011
  • The operation of vending machine system presents a decision-making problem which consists of determining the product allocation to vending-machine storage compartments, replenishment intervals of vending machines, and vehicle routes, all of which have critical effects on system profit. Especially, it becomes more difficult to determine the operation variables optimally when demand for a product that is out-of-stock spills over to another product or is lost. In this paper, we propose a heuristic for solving the operation problem of the vending machine system and evaluate it by comparing with Yang's algorithm on various test problems with respect to system profit via a computer simulation. The results of computational experiments show a substantial profit increase of the proposed heuristic over Yang's algorithm. Sensitivity analysis indicates that some input variables impact the profit increase significantly.

The Relationship between User's Emotions and the overall Satisfaction of the Product

  • Jeong, Sang-Hoon
    • Science of Emotion and Sensibility
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    • v.18 no.4
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    • pp.47-58
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    • 2015
  • Due to recent interest in user experience and its significance, much research surrounding this theme is now being conducted. If user experience is defined as the emotions and satisfaction the user feels while using the product, how much of such experience will contribute to the overall satisfaction of using the product? In this research, user experience during usage of a product and the satisfaction acquired by it were investigated. The same experiment was conducted in South Korea and the United States of America in order to get more generalized experimental results. Amongst the six representative user emotions expressed while using a product, 'Satisfaction in Usability', 'Discomfort or Displeasure', and 'Excellence' correlated the most. The above three factors were found to be of the most influence concerning satisfaction of the product. The significance of this finding is that aside from focusing on the attractiveness of the product's exteriors and design, one should be concerned on the ease of usage and effectiveness as well as usability of the product, all of which contribute to how efficiently a consumer will utilize the product.

Simulation of Assembly System using SIMAN (SIMAN을 이용한 조립 시스템의 시뮬레이션에 대한 연구)

  • Mok, Hak-Soo
    • Journal of Korean Institute of Industrial Engineers
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    • v.17 no.1
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    • pp.59-73
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    • 1991
  • In this paper, how to evaluate the assembly system was studied. The traction machine(TRM/C) is a kind of medium sized small quantity product. This work was performed on restriction of satisfying the customer's demand by simulating on the criteria of the queuing quantity in production system, the effectiveness of assembly machine and the average time spent on assembling. The problems about assembling were grasped through the analysis of products and process. The outputs of simulations that used SIMAN on four alternatives were evaluated on the basis of the average queuing quantity, the line effectiveness, the assembly time of a product and the production capacity.

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Optimal Preventive Maintenance Policy for Products Sold Under Warranty (보증하에 판매되는 제품의 적정 예방정비 계획)

  • Chun, Young-Ho
    • Journal of Korean Institute of Industrial Engineers
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    • v.15 no.2
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    • pp.87-91
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    • 1989
  • A warranty is a contractual obligation incurred by a producer in connection with the sale of a product. The warranty specifies that producer agrees to remedy certain failures in the product sold. There have been many articles dealing with warranties, but they have studied about optimal warranty cost for the warranty period. In this study, an optimal preventive maintenance time interval is computed. The optimal preventive maintenance time interval minimizing warranty cost for the warranty period is discussed. It is assumed that failure rate is increasing and the failure rate after preventive maintenance or corrective maintenance lies between good as new and bad as old.

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Cost Analysis of a Two-dimensional Warranty Policy with Replacement and Repair Regions (교체와 수리영역을 갖는 이차원 보증정책의 비용분석)

  • Yun, Won-Young;Yoo, Seung-Hyo
    • Journal of Korean Institute of Industrial Engineers
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    • v.22 no.2
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    • pp.247-253
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    • 1996
  • This paper proposes a new two-dimensional warranty policy with replacement and repair regions and analyses the warranty cost under the new warranty policy. The product is sold under a two-dimensional warranty(usage and age) in which two regions exist : the failed product is replaced by the manufacturer in the replacement region or minimally repaired by the manufacturer in the repair region. The formula of the expected warranty cost under some assumptions about usage and failure is obtained. Numerical examples are studied.

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An Integrated Production-Inventory Model (통합생산재고모형(統合生産在庫模型)에 관한 연구(硏究))

  • No, In-Gyu;Park, Sang-Don
    • Journal of Korean Institute of Industrial Engineers
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    • v.11 no.2
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    • pp.29-37
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    • 1985
  • This paper studies a production-inventory model which unifies the inventory problem of raw materials and the finished product for a single product manufacturing system. The integrated production-inventory model is formulated wth a nonlinear mixed integer programming problem. An algorithm is developed by utilizing the finite explicit enumeration method. The algorithm guarantees to generate an optimal policy for minimizing the total annual variable cost. A mumerical example involving 15 raw materials is given to illustrate the recommended solution procedure.

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A computer integrated production control system using TCP/IP for small sized chemical companies (중소규모 화학제조업을 위한 TCP/IP기반 통합 생산 관리 시스템 개발)

  • 문기주;강경원
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.50
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    • pp.381-390
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    • 1999
  • An integrated operation method of production control system for chemical-product job-shops is presented in this paper. A possible application of real-time control system is suggested to handle data from laboratory materials requirements to finished product shipment. A low cost intra-net is constructed to be used as the system network and applications are developed using Visual Basic. CGI programming is done to interface the applications with necessary databases.

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Economic Complete Inspection Plans for Grading Product Quality (품질 등급화를 위한 경제적 전수검사방식)

  • Hong, Sung-Hoon
    • Journal of Korean Institute of Industrial Engineers
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    • v.22 no.3
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    • pp.473-483
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    • 1996
  • For situations where there are several markets with different price/cost structures, economic complete inspection plans are developed for determining the market to ship the product to. Two complete inspection plans are considered; the plan based on the performance variable of interest, and the plan based on a variable which is correlated with the performance variable. Profit models are constructed which involve selling price, cost incurred by imperfect quality, and quality inspection cost. Methods of finding the optimal complete inspection plans are presented and a numerical example is given.

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Establishment of Standard Times Using STD Technique in Multi-product and One-unit Production Systems (다품종 단일제품생산 시스템에서 표준시간 자료법을 이용한 표준시간의 설정)

  • 박성학;최성운
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.10 no.16
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    • pp.27-38
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    • 1987
  • This paper develops a standard time table using STD(Standard Tine Data) Technique in multi-product and one-unit production systems. STD leads to greater consistency between similar jobs. The constant-time and special elements will always be the same even though they pertain to different part numbers. Actually, the standards will very based on the size of the variable elements that are in control of the time. A real-field example is presented.

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