• Title/Summary/Keyword: Industrial water cooler

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A Comparison of Operating Characteristics for Industrial Water Cooler with Variation of Control Methods (제어방식에 따른 산업용 수냉각기의 운전 특성 비교)

  • Baek, Seung-Moon
    • Journal of Power System Engineering
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    • v.18 no.6
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    • pp.99-105
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    • 2014
  • This paper presents a comparison of operating characteristics for industrial water cooler with variation control methods. The performance analysis regarding the characteristics of condensation capacity, evaporation capacity, compressor load, COP of an on-off type cooler, a hot gas-bypass control type cooler and an inverter control type cooler with respect to the system load is reviewed, respectively. The primary results are as following: the variation of required compressor load of an on-off type cooler with respect to load is 5%, that of hot gas-bypass type is 18% and 66% for an inverter control type cooler. As the result shows, an inverter control type yields relatively huge difference of required compressor load compared to other types of control system. In terms of partial load, COP of an inverter control type cooler presents the highest value, and is considered as the optimized type for the used of the system involving frequent partial load.

Investigation on the Cooling Characteristics of a Regenerative Evaporation Water Cooler (재생증발식 수냉각기의 냉각성능 해석)

  • Choi Bong-Su;Hong Hi-Ki;Lee Dae-Young
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.18 no.5
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    • pp.393-401
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    • 2006
  • The regenerative evaporation water cooler is devised and analysed in this study. The regenerative evaporation water cooler is composed of a sensible heat exchanger to cool the incoming air, followed by a latent heat exchanger to cool the water evaporatively with the cooled air flowing out of the sensible heat exchanger. By linearizing psychrometric characteristics, the heat and mass transfer in the regenerative evaporation water cooler is analyzed theoretically. The results show that the water can be cooled down even lower than the wet-bulb temperature of the inlet air. When the inlet air is $32^{\circ}C$ and 20% in relative humidity, and the inlet temperature of the water is $20^{\circ}C$, the regenerative evaporation water cooler provides a larger cooling capacity than the conventional evaporation water cooler if the effectiveness of the latent heat exchanger is higher than 0.6 and that of the sensible heat exchanger is higher than 0.5.

A Study on Application of the Free Cooling System with Dry Cooler Using Economic Evaluation (경제성 평가를 이용한 프리쿨링시스템의 국내 적용성 연구)

  • Yoon, Jung-In;Son, Chang-Hyo;Kim, Hee-Min;Kim, Young-Min
    • Journal of Power System Engineering
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    • v.19 no.4
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    • pp.50-55
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    • 2015
  • Recently, because of the deterioration of the nuclear generating station and increase of the cooler and heater, energy problem is increasing. To save the energy, the free cooling system is developed. The free cooling system is that cool the water to use cooled air in winter and is used in industrial process or data center. Yoon check the energy of free cooling system with dry cooler in korea. In this study, the value of the free cooling system with dry cooler is confirmed through using the NPV that is economic evaluation. when temperature degree of the cooled water is 10, in Chuncheon and Seoul the value is the most high. When temperature degree of the cooled water is 20, in Ulsan the value is the most high. As the result, because the using the temperature degree of the cooled water is high in the industrial process, the free cooling system is advantageous in korea.

Characteristics of Temperature Control by Hot-gas Bypass Flow Rate on Industrial Water Cooler (핫가스 바이패스 유량에 따른 산업용 냉각기의 온도제어 특성)

  • Baek, Seung-Moon;Choi, Jun-Hyuk;Byun, Jong-Yeong;Moon, Choon-Geun;Lee, Ho-Saeng;Jeong, Seok-Kwon;Yoon, Jung-In
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.8
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    • pp.1129-1136
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    • 2009
  • The paper presents the performance characteristics for a cooling system using EEV. The water cooler was used to reduce thermal deformation and contraction due to high speed of machine tools and the EEV was used for capacity control for water cooler. The apparatus was designed for hot-gas bypass system which a hot-gas can flows from outlet of compressor to the inlet of evaporator. This experiment is the intermediary study for precise temperature control through PID control. The results show that the evaporator pressure increased and refrigeration capacity decreased as the EEV opening step of hot-gas bypass increased. These results can be used as basic data for the design of effective water cooler.

Analysis of Heat Transfer Performance of a Gas Cooler of CO2 Heat Pump for Water Heating (온수제조용 CO2 히트펌프의 가스쿨러 열전달 성능 해석)

  • Kwon, Jeong-Tae;Lee, Chang-Kyung;Baek, Dong-Seok;Kwon, Young-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.11
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    • pp.5317-5322
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    • 2013
  • This study presents a prediction method for heat transfer performance of a gas cooler of $CO_2$ heat pump using ${\epsilon}$-NTU method, and compared the results with the experimental data from the open literature. The heat transfer rate, refrigerant side outlet temperature and water side outlet temperature were calculated by using EES(Engineering Equation Solver)program in multi-tube-in-tube type $CO_2$ heat pump gas cooler. Analysis was performed in two methods : The first method performed without dividing into the test section by applying an analysis of the mean properties(mean analysis). The second method, tube length divided into 50 sections, was applied to the local properties(local analysis). From the present study, a good agreement at the local analysis was obtained between the analytical and experimental results by 0.3~1.1%, 1.31~1.88% and 3.12~5.18% for heat transfer rate, water and refrigerant side outlet temperatures, respectively.

Performance Characteristics of a Vapor Injection Heat Pump System with Different Sub-cooler Capacity (과냉각 열교환기 용량 변화에 따른 인젝션 히트펌프의 성능 특성)

  • Choi, Jong Min;Park, Yong-Jung;Kang, Shin-Hyung
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.10 no.3
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    • pp.17-23
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    • 2014
  • One major breakthrough in the field of heating, ventilation and air conditioning has been the development of heat pumps. Heat pump systems offer economic alternatives for recovering heat from different sources for use in various industrial, commercial and residential applications. In recent years, the heat pump has been tipped to have a very good potential for hot water production. This paper investigated the performance of a vapor injection heat pump with the variation of sub-cooler capacity at heating mode. The heating capacity of the vapor injection heat pump slightly increased with an increment of sub-cooler capacity, while COP didn't increase continuously. The 20% capacity of sub-cooler comparing with system capacity could be used as a standard to select sub-cooler capacity.

Optimum Controller Design of a Water Cooler for Machine Tools Based on the State Space Model (상태공간 모델링에 의한 공작기계용 수냉각기의 최적제어기 설계)

  • Jeong, Seok-Kwon;Kim, Sang-Ho
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.12
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    • pp.782-790
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    • 2011
  • Typical temperature control methods of a cooler for machine tools are hot-gas bypass and compressor variable speed control. The hot-gas bypass system has been widely used to control the cooler temperature in many general industrial fields. On the contrary, the compressor variable speed control is focused on special fields such as aerospace and high precision machine tools which need high precision control. The variable speed control system usually has two control variables such as target temperature and superheat. In other words, the variable speed control system is basically multi-input multi-output(MIMO) system. In spite of MIMO system, the proportional integral derivative(PID) feedback control methodology that based on single-input single-output (SISO) system is generally used for designing the variable speed control system. Therefore, it is inevitable to describe transfer functions for dynamic behaviors of every controlled variables and decide the PID gains with tremendous iteration process. Moreover, the designed PID gains do not provide optimum system performances. To solve these problems, high performance controller design method based on a state space model is suggested in this paper. An optimum controller is designed to minimize both control errors and energy inputs. This method was more simple to describe dynamic behaviors and easier to design the cooler controller which is MIMO system.

Characteristics of Precise Temperature Control of Industrial Cooler on Thermal Load (산업용 냉각기의 열부하 변화에 대응한 정밀온도제어 특성)

  • Baek, S.M.;Choi, J.H.;Byun, J.Y.;Moon, C.G.;Jeong, S.K.;Yoon, J.I.
    • Journal of Power System Engineering
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    • v.14 no.2
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    • pp.34-39
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    • 2010
  • Recently, technical trend for machine tools is focused on enhancement of speed and accuracy. High speedy processing causes thermal and structural deformation of objects from the machine tools. Water cooler has to be applied to machine tools to reduce the thermal negative influence with accurate temperature controlling system. Existing On-Off control type can't control temperature accurately because compressor is operated and stopped repeatedly and causes increment of power consumption and decrement of the expected life of compressor. The goal of this study is to minimize temperature error in steady state. In addition, control period of an electronic expansion valve were considered to increment of lifetime of the machine tools and quality of product with a water cooler. PI controller is designed using type of hot-gas bypass for precise control of temperature. Gain of PI is decided easily by method of critical oscillation response, excellent performance of control is shown with 4.24% overshoot and ${\pm}0.2^{\circ}C$error of steady state. Also, error range of temperature is controlled within $0.2^{\circ}C$although disturbance occurs.

A Water Tap Equipped with a Sterlization/Purification System of Non-contact UV-lamp (비접촉식 자외선램프를 이용한 살균/정화 수도꼭지)

  • Min, Kyoung-Won;Won, Jong-Heon;Lee, Hyun-Cheol;Han, Dong-Youl
    • Journal of Industrial Technology
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    • v.27 no.B
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    • pp.3-7
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    • 2007
  • Ultraviolet light(UV-C, wavelength: 200~280nm) is employed profitably for sterilizing drinking water. For most water serving apparatus such as a water purifier, a water cooler and heater, a coffee vending machine and etc., pre-sterilized water may be contaminated secondarily with bacillary inhabitation in a container before serving. In consideration of this problem, a household water tap which is equipped with a sterilization/Purification device in combination with non-contact UV-lamp, was designed to sterilize and purify water at the last outlet just before serving. Hopefully this simple but creative item may be commercialized for household and public use.

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