• Title/Summary/Keyword: Industrial Processes

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Average Run Lengths of Special-Cause Control Charts for Autocorrelated Processes (자동상관인 공정에서 Special-Cause CUSUM 관리도의 ARL)

  • Sungwoon Choi
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.36
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    • pp.243-251
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    • 1995
  • 본 연구에서는 자동상관인 공정의 변화를 빠르게 탐지할 수 있는 Special-Cause CUSUM 관리도를 사용하여 다섯가지 시계열 모델에 대해 다음과 같은 연구를 수행한다. 첫째 ACF와 PACF로 파라미터에 따른 ARL의 변화를 쉽게 해석할 수 있는 방법과 둘째로 독립인 관측값에 적용하는 Hawkins(1992)의 ARL 간략계산법을 자동상관인 공정에서도 사용할 수 있는 기법을 제시하여 기존의 시뮬레이션을 이용한 ARL 계산법에 비해 빠르고도 정확한 값을 구한다. 끝으로 두가지 유형의 평균이동에 대한 ARL 변화를 각각 계산해 보아 그 효과를 비교분석 한다.

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A Study for Musculoskeletal Disorders of Assembly Line Workers

  • Kim, Dae-Sig
    • Journal of Industrial Convergence
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    • v.3 no.2
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    • pp.73-84
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    • 2005
  • Musculoskeletal Disorders are usually caused or aggravated by poor work processes and unsuitable working conditions - that involve repetitive or forceful movements or the maintenance of constrained or awkward postures. The condition is characterized by discomfort and persistent pain. Case and Demographic Characteristics for Work-related Injuries and Illnesses Involving Days Away From Work, 2003. U.S" was examined. Causes of musculoskeletal disorders for assembly line workers were carpal tunnel syndrome(CTS), tendonitis, low back pain, and occupational stress. Recommendations of improvement for productivity are redesign of working conditions, exercise, prevent of musculoskeletal disorders and avoiding stress.

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An Investigation on the Risk Factors of Musculoskeletal Disorders in the Assembly Line for industrial Pump (산업용 펌프 조립공정에서의 근골격계 질환 유해요인 조사)

  • Kim, Dae-Sig
    • Journal of Industrial Convergence
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    • v.6 no.1
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    • pp.3-16
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    • 2008
  • Musculoskeletal Disorders are usually caused or aggravated by poor work processes and unsuitable working conditions - that involve repetitive or forceful movements or the maintenance of constrained or awkward postures. The condition is characterized by discomfort and persistent pain. An investigation on the risk factors of musculoskeletal should have done one time per three years. Cause of musculoskeletal disorders for assembly line worker was a low back pain(LBP). Recommendations of improvement for productivity are redesign of working conditions, exercise, prevent of musculoskeletal disorders and avoiding stress.

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Controlled Surface Functionalities of metals using Femtosecond Laser-induced Nano- and Micro-scale Surface Structures (펨토초 레이저 유도 나노 및 마이크로 구조물을 활용한 금속 표면 기능성 제어)

  • Taehoon Park;Hyo Soo Lee;Hai Joong Lee;Taek Yong Hwang
    • Design & Manufacturing
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    • v.17 no.2
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    • pp.55-61
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    • 2023
  • With femtosecond (fs) laser pulse irradiation on metals, various types of nano- and micro-scale structures can be naturally induced at the surface through laser-matter interaction. Two notable structures are laser-induced periodic surface structures (LIPSSs) and cone/spike structures, which are known to significantly modify the optical and physical properties of metal surfaces. In this work, we irradiate fs laser pulses onto various types of metals, cold-rolled steel, pickled & oiled steel, Fe-18Cr-8Ni alloy, Zn-Mg-Al alloy coated steel, and pure Cu which can be useful for precise molding and imprinting processes, and adjust the morphological profiles of LIPSSs and cone/spike structures for clear structural coloration and a larger range of surface wettability control, respectively, by changing the fluence of laser and the speed of raster scan. The periods of LIPSSs on metals used in our experiments are nearly independent of laser fluence. Accordingly, the structural coloration of the surface with LIPSSs can be optimized with the morphological profile of LIPSSs, controlled only by the speed of the raster scan once the laser fluence is determined for each metal sample. However, different from LIPSSs, we demonstrate that the morphological profiles of the cone/spike structures, including their size, shape, and density, can be manipulated with both the laser fluence and the raster scan speed to increase a change in the contact angle. By injection molding and imprinting processes, it is expected that fs laser-induced surface structures on metals can be replicated to the plastic surfaces and potentially beneficial to control the optical and wetting properties of the surface of injection molded and imprinted products.

Application and Evaluation of Cleaner Production Technology in Zinc Plating Process (아연도금공정에서의 청정생산기술의 적용 및 평가)

  • Lee, H.K.;Koo, S.B.
    • Clean Technology
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    • v.9 no.2
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    • pp.63-69
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    • 2003
  • The metal finishing industry generates a variety of pollutants such as acidic or alkaline wastewater, chromic compounds, cyanide, heavy metals, and toxic materials. Especially, zinc plating process is one of the processes which cause serious environmental problems. In this study, we applied the proven optimum technology to important unit processes in terms of implement effects through the process diagnosis and analysis. This study aimed to improve the working environment and the environmental pollutions in zinc plating process.

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ZERO-EMISSION MATERIALS CYCLE IN PRODUCTION PROCESS AND REGIONAL SCALE

  • FUJIE, Koichi
    • Clean Technology
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    • v.3 no.2
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    • pp.13-24
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    • 1997
  • The present paper aims to give basic information to establish zero emission material cycle including the minimization of emissions from industrial production processes and the area in regional scale. Strategies and methodologies to analyze emissions from the production processes and our human activities and to reduce those emissions by refining and/or replacing the unit process with the alternatives are introduced as well. Quantitative evaluation and management systems of any raw materials and the production process are from vie points of treatment are essential. Estabiishment of a process networking for the recycle of discharged non-products materials by the intra-process, trans-process and the trans-industries are proposed. Procedures and priorities to formulate industrial and regional zero emission system are proposed as well.

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Effect of Different pH Processes on Branched β-1,3-Glucan Production from Submerged Culture of Ganoderma lucidum (영지 (G. lucidum)의 액체배양에 의한 β-1,3-Glucan 생산에 미치는 서로 다른 pH Process의 영향)

  • Lee, Shin-Yaung;Lee, Kyu-Min
    • Journal of Industrial Technology
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    • v.20 no.A
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    • pp.45-50
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    • 2000
  • A submerged cultivation of Ganoderma lucidum was carried out in an air-lift fermenter system, and the effects of different pH processes on extracellular branched ${\beta}$-1,3-glucan(EPS) production and mycelial growth(MDW) were investigated. The controlled pH process improved the production of branched ${\beta}$-1,3-glucan and biomass in comparison to the uncontrolled pH process. However, the maximum production of branched ${\beta}$-1,3-glucan were obtained by the bi-staged pH process. From these results, we confirmed that the bi-staged pH process was the most effective for improving the production of branched ${\beta}$-1,3-glucan from submerged culture of G. lucidum.

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Genetic Algorithms for Tire Mixing Process Scheduling (타이어 정련 공정 스케줄링을 위한 유전자 알고리즘)

  • Ahn, Euikoog;Park, Sang Chul
    • Korean Journal of Computational Design and Engineering
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    • v.18 no.2
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    • pp.129-137
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    • 2013
  • This paper proposed the scheduling method for tire mixing processes using the genetic algorithm. The characteristics of tire mixing process have the manufacturing routing, operation machine and operation time by compound types. Therefore, the production scheduling has to consider characteristics of the tire mixing process. For the reflection of the characteristics, we reviewed tire mixing processes. Also, this paper introduces the genetic algorithm using the crossover and elitist preserving selection strategy. Fitness is measured by the makespan. The proposed genetic algorithm has been implemented and tested with two examples. Experimental results showed that the proposed algorithm is superior to conventional heuristic algorithm.

A Development of the Logistics Information System in Recording Industry (음반산업에서의 물류정보시스템 구축)

  • Lim Seok Jin;Kim Kyung Sup;Park Myon woong
    • Proceedings of the Society of Korea Industrial and System Engineering Conference
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    • 2002.05a
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    • pp.329-334
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    • 2002
  • This study deals with a Logistics Information System(LIS) in recording industry. Many companies developed a LIS to minimize logistics cost and improve customer services. However, due to the diversity of distribution structure and the complexity of logistics process, developing an LIS in recording industry is complicated. This paper analyses the current situation in domestic recording industry and presents a framework of LIS. This system is composed of the front office related to the logistics processes and the back office related to the rest of the processes. This system can be used to develop an LIS in logistics industry. Some examples are given and discussed to validate the proposed LIS.

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Reliability Prediction for the DSP module in the SMART Protection System (일체형 원자로 보호계통의 디지털 신호 처리 모듈에 대한 신뢰도 예측)

  • Lee, Sang-Yong;Jung, Jae-Hyun;Kong, Myung-Bock
    • IE interfaces
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    • v.21 no.1
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    • pp.85-95
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    • 2008
  • Reliability prediction serves many purposes during the life of a system, so several methods have been developed to predict the parts and systems reliability. MIL-HDBK-217F, among the those methods, has been widely used as a requisite tool for the reliability prediction which is applied to nuclear power plants and their safety regulations. This paper presents the reliability prediction for the DSP(Digital Signal Processor) module composed of three assemblies. One of the assemblies has a monitoring and self test function which is used to enhance the module reliability. The reliability of each assembly is predicted by MIL-HDBK-217F. Based on these predicted values, Markov modelling is finally used to predict the module reliability. Relax 7.7 software of Relax software corporation is used because it has many part libraries and easily handles Markov processes modelling.