• Title/Summary/Keyword: Industrial Processes

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Detection of Defect Patterns on Wafer Bin Map Using Fully Convolutional Data Description (FCDD) (FCDD 기반 웨이퍼 빈 맵 상의 결함패턴 탐지)

  • Seung-Jun Jang;Suk Joo Bae
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.46 no.2
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    • pp.1-12
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    • 2023
  • To make semiconductor chips, a number of complex semiconductor manufacturing processes are required. Semiconductor chips that have undergone complex processes are subjected to EDS(Electrical Die Sorting) tests to check product quality, and a wafer bin map reflecting the information about the normal and defective chips is created. Defective chips found in the wafer bin map form various patterns, which are called defective patterns, and the defective patterns are a very important clue in determining the cause of defects in the process and design of semiconductors. Therefore, it is desired to automatically and quickly detect defective patterns in the field, and various methods have been proposed to detect defective patterns. Existing methods have considered simple, complex, and new defect patterns, but they had the disadvantage of being unable to provide field engineers the evidence of classification results through deep learning. It is necessary to supplement this and provide detailed information on the size, location, and patterns of the defects. In this paper, we propose an anomaly detection framework that can be explained through FCDD(Fully Convolutional Data Description) trained only with normal data to provide field engineers with details such as detection results of abnormal defect patterns, defect size, and location of defect patterns on wafer bin map. The results are analyzed using open dataset, providing prominent results of the proposed anomaly detection framework.

Production Control in Multiple Bottleneck Processes using Genetic Algorithm (GA를 이용한 복수 애로공정 생산방식제어)

  • Ryoo, Ilhwan;Lee, Jung-ho;Lee, Jonghwan
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.1
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    • pp.102-109
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    • 2018
  • This paper seeks to present a multi-control method that can contribute to effective control of the production line with multiple bottleneck processes. The multi-control method is the production system that complements shortcomings of CONWIP and DBR, and it is designed to determine the raw material input according to the WIP level of two bottleneck processes and WIP level of total process. The effectiveness of the production system developed by applying the multi-control method was verified by the following three procedures. Raw material input conditions of the multi-control method are as follows. First, raw materials are go into the production line when the number of the total process WIP is lower than established number of WIP in total process and first process is idle. Second, raw materials are introduced when the number of WIP of two bottleneck processes is lower than the established number of WIP of each bottleneck process. Third, raw materials are introduced when the first process and in front of bottleneck process are idle even if the number of WIP in the total process is less than established number of WIP of the total process. The production line with two bottleneck processes was selected as the condition for production environment, and the production process modeling of CONWIP, DBR and multi-control production method was defined according to the production condition. And the optimum limited WIP level suitable for each system was obtained by applying a genetic algorithm to determine the total limited number of WIP of CONWIP, the limited number of WIP of DBR bottleneck process, the number of WIP in the total process of multi-control method and the limited number of WIP of bottleneck process. The limited number of WIP of CONWIP, DBR and multi-control method obtained by the genetic algorithm were applied to ARENA modeling, which is simulation software, and a simulation was conducted to derive result values on the basis of three criteria such as production volume, lead time and number of goods in-progress.

M&S Verification, Validation and Accreditation Research Direction Considering the Characteristics of Defense M&S (국방 M&S의 특징 분석과 이를 통한 VV&A 방향)

  • Kim, Junghoon;Jeong, Seungmin;Hwang, Illhoe;Cho, Hyunju;Kim, Daeyoung;Jang, Young Jae
    • Journal of Korean Institute of Industrial Engineers
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    • v.39 no.6
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    • pp.486-497
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    • 2013
  • In this paper, we first present an in-depth survey of the research on Verification, Validation and Accreditation (VV&A) applied in various areas. Then we introduce the characteristics of the military and defense Modeling and Simulation (M&S) and propose the direction of method for VV&A with the identified characteristics. The M&S has been widely used in many different applications in the military and defense area including training, analysis, and acquisition. Methods and processes of VV&A have been proposed by researchers and M&S practitioners to guarantee the correctness of the M&S. The idea of applying the formal credibility assessment in VV&A is originated from the Software Engineering Reliability Test and Systems Engineering Development Process. However, the current VV&A techniques and processes proposed in the research community have not utilized the military-and-defense specific characteristics. We identify the characteristics and issues that can be found in the military and defense M&S. Then propose the direction of techniques and methods for VV&A considering the characteristics and issues. Also, possible research direction on the development of VV&A is proposed.

Sequential Loop Closing Identification of Hammerstein Models for Multiple-Input Multiple-Output Processes (다변수 Hammerstein 공정의 순차 확인법)

  • Park Ho Cheol;Koo Doe Gyoon;Lee Moon Yong;Lee Jietae
    • Journal of Institute of Control, Robotics and Systems
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    • v.10 no.12
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    • pp.1280-1286
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    • 2004
  • A lot of industrial chemical processes contain certain input nonlinearities even though they are controlled by several linear controllers. Here we investigate a sequential loop closing identification method for MIMO Hammerstein nonlinear processes with diagonal nonlinearities. The proposed method separates the identification of the nonlinear static function from that of the linear subsystem by using a relay feedback test and a triangular type signal test. From 2 n activations for n n MIMO nonlinear processes, we sequentially identify the whole range of the nonlinear static function as well as the transfer function matrix of the linear subsystem.

Robustness of Data Mining Tools under Varting Levels of Noise:Case Study in Predicting a Chaotic Process

  • Kim, Steven H.;Lee, Churl-Min;Oh, Heung-Sik
    • Journal of the Korean Operations Research and Management Science Society
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    • v.23 no.1
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    • pp.109-141
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    • 1998
  • Many processes in the industrial realm exhibit sstochastic and nonlinear behavior. Consequently, an intelligent system must be able to nonlinear production processes as well as probabilistic phenomena. In order for a knowledge based system to control a manufacturing processes as well as probabilistic phenomena. In order for a knowledge based system to control manufacturing process, an important capability is that of prediction : forecasting the future trajectory of a process as well as the consequences of the control action. This paper examines the robustness of data mining tools under varying levels of noise while predicting nonlinear processes, includinb chaotic behavior. The evaluated models include the perceptron neural network using backpropagation (BPN), the recurrent neural network (RNN) and case based reasoning (CBR). The concepts are crystallized through a case study in predicting a chaotic process in the presence of various patterns of noise.

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A Study on the Endmilling using the Multi-Articulated Robot (다관절 로봇을 이용한 엔드밀 가공에 관한 연구)

  • 최은환;정선환;최성대
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1772-1775
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    • 2003
  • The stiffness of multi-articulated industrial robots is very weak, because their structure is an articulated type with some links and joints. Thus it is known that cutting processes for metals are not accepted in machine shop well, but they have a lot of merits for cutting processes, for example. drilling, tapping. and engraving etc., because of the characteristics of their high degree of freedom. The temptation of cutting aluminium was carried out to investigate the feasibility and the limitations or constrains for cutting metals on them. First the mode shapes of 6-axes FANUC welding robot were taken and analysed, and next the cutting processes were practically carried out on it. The results of study were found out to show the feasibility of cutting processes at end-milling under 6mm of tool diameter. as well as to have some limitations and constrains, for examples, surface roughness and feed rate, depth of cut, cutting force etc..

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The Design of the Workflow Management System for Engineering Change Approval (설계 변경 승인을 위한 Workflow Management System 설계)

  • Lee, Chang-Soo;Kim, Sunn-Ho
    • IE interfaces
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    • v.12 no.1
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    • pp.79-93
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    • 1999
  • As most of information systems developed are data-centric rather than process-centric, it is difficult for users to understand and manage the system from the viewpoint of work processes. To resolve the problem of the data-centric design, we propose a new method to design WFMSs(Workflow Management Systems), which are focused on processes and modified from current information engineering methods. In this research, the drawing approval and engineering change approval process of a K manufacturing company has been analyzed as a sample process. This method takes two steps, i.e., process analysis and system design. In the prosess analysis, data and processes are analyzed, and functions and tasks are derived from the processes. In the system design, a data model for the operation of WFMS is designed, and based on this data model, build-time and run-time functions of WFMS are designed.

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A class of CUSUM tests using empirical distributions for tail changes in weakly dependent processes

  • Kim, JunHyeong;Hwang, Eunju
    • Communications for Statistical Applications and Methods
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    • v.27 no.2
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    • pp.163-175
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    • 2020
  • We consider a wide class of general weakly-dependent processes, called ψ-weak dependence, which unify almost all weak dependence structures of interest found in statistics under natural conditions on process parameters, such as mixing, association, Bernoulli shifts, and Markovian sequences. For detecting the tail behavior of the weakly dependent processes, change point tests are developed by means of cumulative sum (CUSUM) statistics with the empirical distribution functions of sample extremes. The null limiting distribution is established as a Brownian bridge. Its proof is based on the ψ-weak dependence structure and the existence of the phantom distribution function of stationary weakly-dependent processes. A Monte-Carlo study is conducted to see the performance of sizes and powers of the CUSUM tests in GARCH(1, 1) models; in addition, real data applications are given with log-returns of financial data such as the Korean stock price index.

Changes in free amino acids and hardness in round of Okinawan delivered cow beef during dry- and wet-aging processes

  • Hanagasaki, Takashi;Asato, Naokazu
    • Journal of Animal Science and Technology
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    • v.60 no.9
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    • pp.23.1-23.9
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    • 2018
  • Background: Aging trials are conducted to determine characteristics associated with dry- and wet-aging processes of beef from delivered cows grown in Okinawa, i.e., dams that have finished giving birth (Okinawan delivered cow beef). Changes in free amino acids, hardness, and other factors were analyzed in round of Okinawan delivered cow beef during dry- and wet-aging processes along with a comparison with characteristics of beef imported from Australia. Results: Functional amino acids did not increase during both dry- and wet-aging processes. However, proteinogenic amino acids increased significantly (P < 0.05) and hardness tended to decrease during both dry- and wet-aging processes. On comparison between dry- and wet-aging processes by analysis of variance, drip and cooking losses were significantly lower during the dry-aging process than during the wet-aging process. However, there was no significant difference in free amino acids or hardness in this comparison. Conclusion: There was no significant difference between dry- and wet-aging methods for all studied variables related to free amino acids or hardness in this study.

Case Study on the Success Factors of NPD Process Transformation : From IT to Automotive Product Development Process (신제품 개발 프로세스 변환의 성공 요인에 관한 사례연구 : IT제품에서 Automotive 제품으로)

  • Lee, Hyun Wook;Han, Jung Hee;Kim, Byung Keun
    • Journal of Information Technology Services
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    • v.15 no.4
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    • pp.175-191
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    • 2016
  • This paper investigates changing processes of new product development (NPD) systems. In order to continuously develop first-class products, world wide super-class products and hit products, R&D (Research & Development) must be competitive. Firms must achieve competitiveness in terms of quality and cost by launching new products. Most films focus on improving effectiveness and efficiency of NPD process. However, sometimes, they face to the critical challenge of transforming NPD processes entirely reflecting dramatic change of their core products. Transforming of NPD process is difficult in that it involves technological and organizational changes in marketing, R&D, Engineering and manufacturing systems. The purpose of this paper is to shed light on processes and factors affecting successful transformation of new product development systems. We present a case study on the changing processes of S company's NPD process. S company has changed new product development systems successfully from a major IT equipment supplier to an automotive supplier. Empirical results show successful changes of 10 core NPD processes from understanding the market and customers process to after sales process. In case of transformation of NPD, adaption of attribute of business is crucial for success factors in the process innovation. This paper shows the bridging the gap between IT and automotive industrial dynamics and growth through adaption of two processes in the NPD.