• Title/Summary/Keyword: Industrial Crane

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Anti-swing of the Nonlinear Overhead Crane Using Partial State Feedback Control (부분상태 궤환제어를 이용한 비선형 천정크레인의 진자각제어)

  • Lee, Jong-Kyu;Lee, Sang-Ryong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.6
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    • pp.907-917
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    • 1997
  • The purpose of this study is to design an anti-sway motion for industrial overhead cranes which transport objects on a horizontal plane by adjusting movements of a trolley motor and a girder motor. The movement of a hoist motor has not been considered at this time since its role was assumed to move objects only vertically, therefore, not to affect the swing motion of objects. The dynamic behavior of the swing motion shows nonlinear characteristics, which makes the design of anti-sway motion controller difficult. First of all, the nonlinear state equation for the motion of industrial overhead cranes has been derived. Then they have been linearized about normal operating states determined by the dynamic characteristics of motor motion-acceleration, constant speed, and deceleration, and deceleration, during transportation. The partial state feedback control algorithm based on this linearized state equation has been developed on order to suppress the swing motion. The simulation results have demonstrated satisfactory performance of the proposed controller.

Anti-sway Control for Crane System Using Two Degree of Freedom Servo Controller (2자유도 서보제어기를 이용한 크레인의 Anti-sway 제어)

  • 이진우;여태경;김환성;김상봉
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.555-558
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    • 1995
  • In designing the anti-sway controller for crane system in the industrial field, one of the basic problem is to keep the stability of system, even if the mathematical model of the plant is not exact and disturbance exists. Form this point of view, a two-degree-of-freedom(2DOF) servo controller effact to the system in which the integral compensation is effctive only when a modeling error and/or a disturbance input exist. In this paper, the change of load weight and variation of wire rope length considered as the structured uncertainty, and design the 2DOF servo contorller using independently the informations of reference signal and control output with both feedforward and feedback. The effectivenss is proved through the results for the anti-sway system in the system with the position control of trolley.

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Anti-sway Control of Crane System using Time Optimal Control Method (최단시간 제어법을 이용한 크레인의 흔들림 방지제어)

  • 이진우;김상봉
    • Journal of the Korean Society of Safety
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    • v.12 no.3
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    • pp.23-29
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    • 1997
  • In the control of crane system, the traversing time of the trolley must be reduced as much as possible and the swing must be stopped at the end point. To design the minimum time control system, Pontryagim maximum principle is applied. In order to implement the control algorithm, the dynamic equation is linearlized at an equilibrium point, so that the linear time invariant state equation can be obtained. The overall performance of the closed loop system is evaluated by means of computer simulations and practical experiments in a broad range of working conditions. The effectiveness is proved through the experimental results for the anti-sway control of the load and the position control of trolly. It is expected that the proposed system will make an important contribution to the industrial fields.

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Vibration Suppression of Moving Suspended Systems by Wave Absorption Control

  • Saigo, Muneharu;Nam, Dong-Ho
    • International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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    • v.6 no.1
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    • pp.30-37
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    • 2003
  • This paper describes vibration control of a suspended system using wave absorption method. A moving multiple-pendulum system and a moving wire-and-load system are treated. The wire-and-load system is extended to a model crane system that has a motor system to roll up and down the suspended mass like a real crane. The same program with different parameter values controls these three systems. Both numerical simulation and experiment have been conducted, and the present control method has shown to be quite effective.

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An Improved Input Shaping Method for Precise Stopping and Residual Vibration Reduction of Cranes (크레인의 정밀한 정지와 잔류진동 억제를 위한 개선된 입력 성형기법)

  • Bae, Gyu-Hyun;Hong, Seong-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.7
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    • pp.717-724
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    • 2013
  • Industrial cranes are indispensable equipment in heavy industry. However, unwanted vibrations in cranes often cause accidents. Input shaping is widely accepted as a useful tool for removing residual vibration in cranes. A unity magnitude zero vibration (UMZV) input shaper is often used for cranes driven by on-off-type motors. However, although a UMZV input shaper minimizes residual vibration, the input shaper cannot prevent the crane from moving slightly further than expected from the original command. This paper describes an improved method of input shaping that can compensate for position inaccuracies, as well as remove the residual vibration of cranes. Experiments were performed to validate the proposed input-shaping method, illustrated through numerical simulations.

A Study on Monitoring Information of The Grane Management System (크레인 관리시스템의 모니터링 정보에 관한 연구)

  • Bae, Min-Sung;Lee, Yung-Gu;Park, Chang-Hyun;Bae, Jong-Il
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.1481-1482
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    • 2015
  • This paper is aimed to handle quick work for all the workers and to improve the productivity by adding more effective content in Crane Management System(CMS). The basic of rapid service is the improvement of productivity, the information of operation as to the productivity of crane for the quick handling within yard and especially the informations of breakdown and to handle breakdown as soon as possible has a great effect on the increase of productivity.

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Automation of Tower Cranes based on Optimal Control Method (최적 제어법에 의한 타워크레인의 자동화에 관한 연구)

  • Lee, Jin-Woo;Kim, Sang-Bong
    • Journal of the Korean Society of Safety
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    • v.8 no.4
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    • pp.213-222
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    • 1993
  • This paper is concerned with automation of tower cranes in view of the robust control of tower crane during take-off, load hoisting, load lowering and landing. The model equation of the tower crane is induced by using Lagrange's equation and it is linearized at equillibrium point. The control is realized by adopting the optimal regulator method. The effectiveness is proved through the experimental results for the oscillation control of cargo rope and the position controls of trolley and boom by the implementation of digital control using 16 bits microcomputer for the designed optimal control law.

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Experimental modeling and Robust Control of an Industrial Overhead Crane

  • Park, B.S.;T.G. Song;Lee, J.Y.;D.H. Hong;J.S. Yoon;E.S. Kang
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.45.2-45
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    • 2001
  • In case that the perfect model following conditions are not satisfied in the system, a perfect model-following controller is difficult to apply to the system. To deal with this problem, in this paper, a robust imperfect stable model-following controller is designed by combining time delay controller and sliding mode controller based on the concept of two degrees of freedom(2-DOF) controller design method. The experimental dynamic modeling of the commercial overhead crane with capacity of two tons is carried out. To remove the noise of the measuring signals from the swing angle measurement device and estimate the state of the swing angles of the transported object at each time instant, realtime tracker is designed using Kalman filter. The performance of the designed robust controller is tested through the commercial overhead. The experimental results show that the designed controller is robust and applicable to real systems.

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Cycle Time Models for Yard Cranes Considering Block Layouts in Container Terminals (컨테이너 터미널에서 블록의 레이아웃을 고려한 야드 크레인의 주기시간 모형)

  • Lee, Byung Kwon;Kim, Kap Hwan
    • Journal of Korean Institute of Industrial Engineers
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    • v.33 no.1
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    • pp.110-125
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    • 2007
  • Various different types of yard cranes are used in container terminals. Examples are rubber tired gantry cranes,rail mounted gantry cranes, overhead bridge cranes, dual rail-mounted gantry cranes, and automated stacking cranes. The kinematics and handling characteristics of these yard cranes are different from each other. Ttiis study analyses charactehstics of generic types of yard cranes which represent various yard cranes m practice Demg used in several types of block layouts, Considering specifications of yard cranes and block layouts, expected cycle times and variances of the cycle time are estimated for different handling activities.

Dispatching Vehicles Considering Multi-lifts of Quay Cranes

  • Nguyen, Vu Duc;Kim, Kap-Hwan
    • Industrial Engineering and Management Systems
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    • v.9 no.2
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    • pp.178-194
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    • 2010
  • To improve the ship operation in automated container terminals, it is important to schedule different types of handling equipment to operate synchronously. For example, a vehicle with container receiving and lifting capabilities is used to transport containers from a storage yard to a vessel and vice versa, while a triple quay crane (QC) can handle up to three 40-ft containers simultaneously. This paper discusses the manner in which vehicles should be assigned to containers to support such multi-lifts of QCs by using information about the locations and times of deliveries. A mixed-integer programming model is introduced to optimally assign delivery tasks to vehicles. This model considers the constraint imposed by the limited buffer space under each QC. A procedure for converting buffer-space constraints into time window constraints and a heuristic algorithmfor overcoming the excessive computational time required for solving the mathematical model are suggested. A numerical experiment is conducted to compare the objective values and computational times of the heuristic algorithm with those of the optimizing method to evaluate the performance of the heuristic algorithm.