• Transactions of Materials Processing
• /
• v.32 no.5
• /
• pp.268-275
• /
• 2023

ISO 21029 cryogenic vessel is used to transport cryogenic fluids. High-manganese steel (High-Mn steel) is widely regarded as suitable for use at cryogenic temperatures. The conventional way of manufacturing an ellipsoidal vessel head involves incremental stretching, followed by a spinning process. In this study, an alternative method for forming an ellipsoidal vessel head was proposed. Finite element analysis (FEA) was used to theoretically examine the strain evolution during a multi-stage forming process, which involved progressive stretching, deep drawing, and spinning of High-Mn steel. The distribution of effective strain and strain components were analyzed at different regions of the formed part. The FEA results revealed that only normal strains were evident in the dished region of the vessel head due to the stretching process. However, the flange region experienced complex strain evolution during the subsequent deep drawing and spinning process.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.22 no.2
• /
• pp.268-277
• /
• 1998

The numerical procedure for calculating non-uniform residual stress fields by using relieved strain data from incremental hole drilling method is presented. Finite element calculations are described to evaluate the relieved coefficients required for the determination of residual stresses. From the results of simulations it is found that this numerical method is well adopted to measuring non-uniform residual stress in the hole depth range of 0.8 times of the hole diameter from the surface. In order to examine the practicability of this method, the hole drilling procedure for the four point bending test is performed. This method is applied to the measurement of residual stresses in the cold-rolled steel pipe. It is shown that the magnitude of residual stress in the pipe is not negligible when compared with yield stress and the residual stress should be duly considered in designing structures with this pipes.

• Journal of Ocean Engineering and Technology
• /
• v.8 no.1
• /
• pp.33-40
• /
• 1994

Welding of structure produces welding residual stresses which influence buckling strength, brittle fracture strength and cold crack on the weld parts. Therefore, it is very important to accurately analyze the residual stress before welding in order to guarantee the safety of weldment. If the weld length is long enough compared to the thickness and the breadth of plate, thermal and mechanical behaviors in the middle portion of the plate are assumed to be uniform along the thickness direction(z-axis). Thus, the following conditions(so-called plane deformation) can be assumed for the plate except near its end;1) distributions of stress and strain are independent on the z-axis;2) plane normal to z-axis before deformation remains plane during and after deformation. In this paper, plane-deformation thermal elasto-plastic problem is formulated by being based on the finite element method. Moreover special regards and paid to the fact that material properties in elastic and plastic region are temperature-dependence. And the method to solve the plane-deformation thermal elasto-plastic problem is shown by using the incremental technique. From the results of analysis, the characterisics of distribution of welding residual stress and plastic strain with the production mechanism are clarified.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.18 no.7
• /
• pp.1738-1750
• /
• 1994

Both cylindrical cup drawing and square cup drawing are analyzed using membrane analysis as well as shell analysis by the elastic-plastic finite element method. An incremental formulation incorporating the effect of large deformation and normal anisotropy is used for the analysis of elastic-plastic non-steady deformation. The computed results are compared with the existing experimental results to show the validity of the analysis. Comparisons are made in the punch load and distribution of thickness strain between the membrane analysis and the shell analysis for both cylindrical and square cup drawing processes. In punch load, both analyses show very little difference and also show generally good agreement with the experiment. For the cylindrical cup deep drawing, the computed thickness strain of a membrane analysis, however, shows a wide difference with the experiment. In the shell analysis, the thickness strain shows good agrement with the experiment. For the square cup deep drawing, both membrane and shell analyses show a wide difference with experiment, this may be attributable to the ignorance of the shear deformation. Concludingly, it has been shown that the membrane approach shows a limitation for the deep drawing process in which the effect of bending is not negligible and more exact information on the thickness strain distribution is required.

• Journal of Welding and Joining
• /
• v.10 no.1
• /
• pp.35-42
• /
• 1992

In this study, the stress concentration phenomenon for the dissimilar joints(ceramic-metal) bonded by thermal treating using a soft-insert metal(copper) was investigated with the aid of FEM(finite element method) under the load condition of uniform tension. The analysis was carried out by the supposing that stress states are plane stress or plane strain and elastic or elastic-plastic. And the Von Mises yield criterion and the incremental theory as plastic flow were adopted in this analysis. As the summarized results obtained, the stress concentration phenomenon was severer as the soft insert metal was thicker, in plane strain than in plane stress and in elastic-plastic state than in elastic state. Furthermore, the inducing mechanism of stress concentration was well expressed by the constraint forces(Fc) generated between the soft and the hard material.

• Proceedings of the Korea Concrete Institute Conference
• /
• 2003.11a
• /
• pp.169-172
• /
• 2003

Time dependent deflections of double composite box girders are investigated based on the on going laboratory experiments scheduled for 3months long. Two of 2-span double composite box girders with 2.5m each span length are cast and time dependent behaviors are measured using 30 strain gages and 2 LVDTs after 5 days' curing. The measured experimental results are compared with the numerical predictions performed based on the one dimensional finite element method adopting beam element. The FEM formulation adopts the time dependent concrete constitutive model which is derived in an incremental format by expanding the total form of stress-strain relation by the first order Taylor series with respect to the reference time. A good agreement between the measured and predicted results are observed and the effects of the bottom concrete placed at the negative moment region of the bridge girder are discussed.

• Journal of the Korean Society for Precision Engineering
• /
• v.15 no.10
• /
• pp.193-202
• /
• 1998

본 논문에서는 비선형 고체역학 이론에 대하여 특히 시간에 무관한 변형을 하는 초탄성 및 탄소성고체물질의 비선형 변형이론에 대하여 철저한 분석을 수행하였다 특히 비선형 변형의 해석방범론에 대하여 특별한 관심을 가지고 분석하였다. 비선형 변형해석 방법론으로 널리 논의되고 있는 증분뉴튼랩슨 방법에 대하여 수정된 개념을 제시하여 비선형 변형 해석의 정 확성을 향상시켰다.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.29 no.11 s.242
• /
• pp.1542-1550
• /
• 2005

This paper presents the numerical procedure for calculating non-uniform residual stresses based on relieved displacements obtained from incremental hole drilling. The relationship between the in-plane displacement produced by introducing a blind hole and the corresponding residual stress is established. Finite element calculations are described to evaluate the relieved coefficients required for the determination of non-uniform residual stresses. Validity of the proposed method has been tested through three axisymmetric test examples and two three-dimensional examples. As a result of . simulation on the test examples, it is found that this numerical procedure is well adopted to measuring non-uniform residual stress in the full hole depth range of the hole diameter from the surface. The accuracy of the hole drilling method with displacement measurement is discussed, comparing tile method with strain measurement

• Steel and Composite Structures
• /
• v.26 no.6
• /
• pp.733-743
• /
• 2018

This paper presents post-buckling responses of a simply supported laminated composite beam subjected to a non-follower axially compression loads. In the nonlinear kinematic model of the laminated beam, total Lagrangian approach is used in conjunction with the Timoshenko beam theory. In the solution of the nonlinear problem, incremental displacement-based finite element method is used with Newton-Raphson iteration method. There is no restriction on the magnitudes of deflections and rotations in contradistinction to von-Karman strain displacement relations of the beam. The distinctive feature of this study is post-buckling analysis of Timoshenko Laminated beams full geometric non-linearity and by using finite element method. The effects of the fibber orientation angles and the stacking sequence of laminates on the post-buckling deflections, configurations and stresses of the composite laminated beam are illustrated and discussed in the numerical results. Numerical results show that the above-mentioned effects play a very important role on the post-buckling responses of the laminated composite beams.

• Journal of Advanced Marine Engineering and Technology
• /
• v.18 no.4
• /
• pp.69-76
• /
• 1994

Thermal elasto-plastic analysis of axi-symmetric body by the finite element method is presented in this paper for analyzing the process of upset forming of circular section extruded bar. The example of calculation for upset forming of Nimonic extruded bar is also presented. It is shown that remeshing of quadrilateral finite element is necessary because the very highly distorted element by plastic deformation disturbs the calculation. Calculated values for nodal points in new mesh are obtained from nodal points of old mesh by linear interpolation method. The experimental results are compared with calculated values. The appearance of upsetupset forming obtained by experimental method is very similar to that obtained by calculations. So, it is proved that the thermal elasto-plastic analysis of axi-symmetric body by the finite element method is very useful for finding the optimum upsetting condition.