• Title/Summary/Keyword: Impeller design

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Numerical Study of Inlet and Impeller Flow Structures in Centrifugal Pump at Design and Off-design Points

  • Cheah, Kean Wee;Lee, Thong-See;Winoto, S.H.
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.1
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    • pp.25-32
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    • 2011
  • The objective of present work is to use numerical simulation to investigate the complex three-dimensional and secondary flow structures developed at the inlet and impeller in a centrifugal pump at design and off-design points. The pump impeller is shrouded with 6 backward swept blades and with a specific speed of 0.8574. The characteristic of the pump is measured experimentally with straight and curved intake sections. Numerical computation is carried out to investigate the pump inlet flow structures and subsequently the flow field within the centrifugal pump. The numerical results showed that strong interaction between the impeller eye and intake section. Secondary flow structure occurs upstream at the pump inlet has great influence on the pump performance and flow structure within the impeller.

Numerical Design and Performance Prediction of Low Specific Speed Centrifugal Pump Impeller

  • Yongxue, Zhang;Xin, Zhou;Zhongli, Ji;Cuiwei, Jiang
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.1
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    • pp.133-139
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    • 2011
  • In this paper, Based on Two-dimensional Flow Theory, adopting quasi-orthogonal method and point-by-point integration method to design the impeller of the low specific speed centrifugal pump by code, and using RANS (Reynolds Averaged N-S) Equation with a standard k-${\varepsilon}$ two-equation turbulence model and log-law wall function to solve 3D turbulent flow field in the impeller of the low specific speed pump. An analysis of the influences of the blade profile on velocity distributions, pressure distributions and pump performance and the investigation of the flow regulation pattern in the impeller of the centrifugal pump are presented. And the result shows that this method can be used as a new way in low speed centrifugal pump impeller design.

Vibration Analysis of Shaft with Impeller for Resin Chock Mixing Machine (Resin Chock 교반기용 임펠러가 달린 축의 진동해석)

  • Hong, Do-Kwan;Park, Jin-Woo;Baek, Hwang-Soon;Ahn, Chan-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.970-977
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    • 2008
  • This paper deals with the dynamic characteristics of the shaft with impeller model which is the most important part in developing the resin mixing machine. Through reverse engineering, it is possible to make the shaft with impeller geometry model which is necessary vibration characteristic analysis by commercial impeller. The natural frequency analysis and structural analysis using finite element analysis software are performed on the imported commercial shaft with impeller model. The most important fundamental natural frequency of the shaft with impeller model is around 14.5 Hz, which well agrees with modal testing. The most effective design variables were extracted by ANOM(analysis of means) and pareto chart. This paper presents approximation 2nd order polynomial as design variables using RSM(response surface methodology). Generally, RSM take 2 or 3 design variables, but this method uses 5 design variables with table of mixed orthogonal array. Further more, the analyzed result of the commercial shaft with impeller is to be utilized for the structural design of resin chock mixing machine.

A Study on the Development and Application of a Design Program for Centrifugal Turbo Fan (원심 터보홴 설계용 프로그램의 개발 및 응용에 대한 연구)

  • Kim, Jang-Kweon;Oh, Seok-Hyung
    • Journal of Power System Engineering
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    • v.20 no.6
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    • pp.71-79
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    • 2016
  • This paper introduces the design method of the centrifugal turbo fan and the process of developing the design program of it. The developed design program confirmed the applicability by experimental performance data. Here, we proposed new velocity coefficients and considered various losses such as impeller inlet loss, vane passage flow loss, casing pressure loss, recirculation loss power, and disk friction loss power. Especially, the inlet and outlet widths of the impeller were newly determined by reflecting the experimental results. As a result, this fan design program shows a good performance result regardless of the types of impeller and is expected to be a very useful design tool.

Optimization of a Centrifugal Compressor Impeller(I): Shape Parameters and Design Variables (원심압축기 최적화를 위한 연구(I): 형상변수 및 설계변수에 관한 연구)

  • Choi, Hyoung-Jun;Park, Young-Ha;Ahn, Kook-Young;Cho, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.5
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    • pp.424-432
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    • 2011
  • Shape parameters and design variables for a centrifugal compressor impeller were investigated for optimizing a centrifugal compressor. In order to compare the performance of an optimized impeller with the performance of the original impeller, an already tested impeller was chosen and design variables for optimization were selected. The meridional shapes at the shroud and at the hub were re-designed using the Bezier curve. The camber-lines of the impeller blade at the hub and at the tip were also expressed by the Bezier curve. The shape curves for impeller could be expressed using 6-8 control points. Among them, eight control points which have strong effect to the shape can be selected as design variables for optimization. Therefore, any impeller which is expressed by data points for its shape can be optimized using few design variables.

Centrifugal Impeller Blade Shape Optimization Through Numerical Modeling

  • Bellary, Sayed Ahmed Imran;Samad, Abdus
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.4
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    • pp.313-324
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    • 2016
  • Surrogate model based shape optimization methodology to enhance performance of a centrifugal pump has been implemented in this work. Design variables, such as blade number and blade angles defining the pump impeller blade shape were selected and a three-level full factorial design approach was used for efficiency enhancement. A three-dimensional simulation using Reynolds-averaged Navier Stokes (RANS) equations for the performance analysis was carried out after designing the geometries of the impellers at the design points. Standard $k-{\varepsilon}$ turbulence model was used for steady incompressible flow simulations. The optimized impeller incurred lower losses by shifting the trailing edge towards the impeller pressure side. It is observed that the surrogates are problem dependent and most accurate surrogate does not deliver the best design always.

Noise prediction of Centrifugal Compressor Impeller based on rapid loading calculation (Rapid Loading계산을 이용한 압축기 임펠러 소음 예측)

  • 안광운;이승배;백승조;김창준;전완호
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11a
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    • pp.504-511
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    • 2001
  • In this research, we developed a computer program that designs a centrifugal impeller and diffuser, and predicts the far-field noise from the impeller. To design the impeller optimally, the TEIS model, which was originally developed by Japkise(1985), and the mean-line analysis are combined to predict the performance and design the optimal impeller simultaneously. The geometric configurations are provided by a GUI software (iDesignComp). The noise from impeller can be computed by the rapid loading procedure, which generates a surface between two blades and calculates the pressure distributions on the suction and pressure sides. The steady loading noise is computed by the rotating dipole source distribution via Ffowcs Williams & Hawkings equation.

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Aeroacoustic Characteristics and Noise Reduction of a Centrifugal Fan for a Vacuum Cleaner

  • Jeon, Wan-Ho;Rew, Ho-Seon;Kim, Chang-Joon
    • Journal of Mechanical Science and Technology
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    • v.18 no.2
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    • pp.185-192
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    • 2004
  • The aeroacoustic characteristics of a centrifugal fan for a vacuum cleaner and its noise reduction method are studied in this paper. The major noise source of a vacuum cleaner is the centrifugal fan. The impeller of the fan rotates at over 30000 rpm, and generates very high-level noise. It was revealed that the dominant noise source is the aerodynamic interaction between the rotating impeller and stationary diffuser. The directivity of acoustic pressure showed that most of the noise propagates backward direction of the fan-motor assembly. In order to reduce the high tonal sound generated from the aerodynamic interaction, unevenly pitched impeller and diffuser, and tapered impeller designs were proposed and experiments were performed. Uneven pitch design of the impeller changes the sound quality while the overall sound power level (SPL) and the performance remains similar. The effect of the tapered design of impeller was evaluated. The trailing edge of the tapered fan is inclined. This reduces the flow interaction between the rotating impeller and the stationary diffuser because of some phase shifts. The static efficiency of the new impeller design is slightly lower than the previous design. However, the overall SPL is reduced by about 4 dB(A). The SPL of the fundamental blade passing frequency (BPF) is reduced by about 6 dB (A) and the 2$\^$nd/ BPF is reduced about 20 dB (A). The vacuum cleaner with the tapered impeller design produces lower noise level than the previous one, and the strong tonal sound was dramatically reduced.

Optimum design and performance of marine sea water pump with impeller using CFRP (CFRP 임펠러를 사용한 선박용 해수펌프의 최적설계와 성능특성)

  • Jeong, Seon Yong;Rhi, Seok Ho;Seo, Hyoung Seock;Lee, Kye Bock
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.11
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    • pp.7878-7884
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    • 2015
  • Marine sea water pump with impeller using carbon fiber block was developed to prevent the impeller corrosion by the salinity. A numerical analysis was carried out in order to optimize the impeller and volute design for marine sea water pump and to investigate the sensitivity of the related parameters(impeller thickness, surface roughness) using CFD commercial code. The impeller thickness is limited because of the weight. Since the impeller using the carbon fiber lights, the thickness which has a maximum efficiency can be used. The results show that the surface roughness leads to an 7% reduction in pump efficiency.

Design Optimization of Mixed-flow Pump in a Fixed Meridional Shape

  • Kim, Sung;Choi, Young-Seok;Lee, Kyoung-Yong;Kim, Jun-Ho
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.1
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    • pp.14-24
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    • 2011
  • In this paper, design optimization for mixed-flow pump impellers and diffusers has been studied using a commercial computational fluid dynamics (CFD) code and DOE (design of experiments). We also discussed how to improve the performance of the mixed-flow pump by designing the impeller and diffuser. Geometric design variables were defined by the vane plane development, which indicates the blade-angle distributions and length of the impeller and diffusers. The vane plane development was controlled using the blade-angle in a fixed meridional shape. First, the design optimization of the defined impeller geometric variables was achieved, and then the flow characteristics were analyzed in the point of incidence angle at the diffuser leading edge for the optimized impeller. Next, design optimizations of the defined diffuser shape variables were performed. The importance of the geometric design variables was analyzed using $2^k$ factorial designs, and the design optimization of the geometric variables was determined using the response surface method (RSM). The objective functions were defined as the total head and the total efficiency at the design flow rate. Based on the comparison of CFD results between the optimized pump and base design models, the reason for the performance improvement was discussed.