• Title/Summary/Keyword: Impact piston

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Performance Optimization of a Gas-Assisted Hydraulic Breaker with Dual Stroke (가스보조식 이중행정 유압브레이커의 성능 최적화)

  • Ryoo, Taek-Jik;Chang, Hyo-Whan
    • Transactions of The Korea Fluid Power Systems Society
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    • v.7 no.1
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    • pp.11-19
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    • 2010
  • A gas-assisted hydraulic breaker uses both hydraulic and pneumatic energies and the appropriate balance between them mostly effects its performance. Mathematical modeling of the breaker is established and verified by experiment. Through sensitivity analysis using AMESim, the key design parameters are selected, which mostly affect the performance of the breaker. Taguchi method is used to optimize the key design parameters to maximize the output power for long and short strokes through simulation. As the result, the output power as well as the impact energy are increased significantly compared with the existing design. The pressure pulsation in the supply line is reduced to a tolerable level and the dynamic characteristics of the piston displacement is also improved by the optimization.

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Pressure Variation Characteristics at Trapping Region in Oil Hydraulic Piston Pumps (유압 피스톤 펌프의 폐입 구간에서의 압력 변동 특성)

  • Kwag Jae-ryon;Oh Seok-Hyung;Jung Jae-Youn
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.329-334
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    • 2003
  • Design of pre-compression region(trapping region) of the valve plate is an important element to minimize the pressure fluctuation in a cylinder and in discharge process, and pump noise. In this study, we tried to prove what the characteristics of the oil hydraulic pump would be according to the angle of the trapping region. Three kinds of asymmetrical valve plates were used. As a result, we found that by designing the trapping region, the slope of the pressure rise in the cylinder port from low-pressure suction region to high-pressure discharge region is relaxed and the pressure fluctuation width and the discharge pressure pulsation are reduced. Therefore, because the pump gets smooth pressure fluctuation and low fluid Impact, the pump noise is reduce.

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A study on the adaptive control used in a system with variable load (가변부하시스템에서의 적응제어에 관한 연구)

  • 강대규;전내석;이성근;김윤식;안병원;박영산
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2001.10a
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    • pp.397-400
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    • 2001
  • This paper proposed a speed adaptive control system with load torque observer and feed-forward compensation using neural network for air compressor system driven an induction motor. The motor receive impact load change under the influence of piston movement of up and down, and so it difficult to obtain good speed control characteristics. With real-time adjusting control gain estimated in neural network, control characteristics of motor is improved. The validity of the proposed system is confirmed through the theoretical analysis and computer simulation.

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Modeling and Simulation for Predicting the Impact of Hydraulic Breaker (유압 브레이커의 충격량 예측을 위한 모델링과 해석)

  • Kim, Sung-Hyun;Chung, Jaeho;Baek, Dong-Cheon;Park, Jong-Won
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.2
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    • pp.741-749
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    • 2019
  • A hydraulic breaker attached to an excavator is a kind of constructuion equipment which is used for the disassembling of buildings, crashing road pavement, breaking rocks at quarry and etc. Therefore, the performance of the hydraulic breaker is mainly evaluated by the impact quantity and impact efficiency, which is an important factor for both the manufacturer and the user. In this paper, modeling and simulation for the prediction of the impact of the hydraulic breaker was conducted according to hydraulic pressure area and operating conditions of the hydraulic valve and piston using the commercial tools SimulationX for the 20ton hydraulic breaker which is mainly used in construction site. In order to verify the reliability of modeling and simulation, the results of previous experimental studies were compared and verified. The results of this study are expected to be useful for predicting the impact of the hydraulic breaker at the design stage before manufacturing and for studying parameters for improving the impact quantity. In addition, the manufacturer predicts that the development time and cost will be reduced through trial and error prevention by predicting the impact of the hydraulic breaker through the results of this paper.

Locomotive Mechanism Based on Pneumatic Actuators for the Semi-Autonomous Endoscopic System (자율주행 내시경을 위한 공압 구동방식의 이동메카니즘)

  • Kim, Byungkyu;Kim, Kyoung-Dae;Lee, Jinhee;Park, Jong-Oh;Kim, Soo-Hyun;Hong, Yeh-Sun
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.4
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    • pp.345-350
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    • 2002
  • In recent years, as changing the habit of eating, the pathology in the colon grows up annually. The colonoscopy is generalized, but if requires much time to acquire a dexterous skill to perform an operation and the procedure is painful to the patient. biomedical and robotic researchers are developing a locomotive colonoscope that can travel safe1y in colon. In this paper, we propose a new actuator and concept of semi-autonomous colonoscope. The micro robot comprises camera and LED for diagnosis, steer- ing system to pass through the loop, pneumatic actuator and bow-shaped flexible supporters to control a contact force and to pass over haustral folds in colon. For locomotion of semi-autonomous colonoscope, we suggest an actuator that is based on impact force between a cylinder and a piston. In order to validate the concept and the performance of the actuator, we carried out the simulation of moving characteristics and the preliminary experiments in rigid pipes and on the colon of pig.

DISTRIBUTION OF ORGANIC MATTERS AND RELEASE CHARACTERISTICS IN DAM RESERVOIR

  • Lee, Yo-Sang;Kim, Woo-Gu;Koh, Deuk-Koo;Yang, Jae-Rheen
    • Water for future
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    • v.35 no.5
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    • pp.21-30
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    • 2002
  • The inflow into a multi-purpose dam reservoir contains many suspended solids from the upper stream during the rainy season. Concentrations of SS increased to 73.3 mg/l and the TP measurement increased to 0.09 mg/l during the rainy season in 1999. It was discovered that particles less than $10\;\mu\textrm{m}$ in size composed about 50% of the total amount. Some of these particles reduce the reservoir capacity and have an impact on water. In this study, the sediment depth at Daecheong multi-purpose dam was examined. Piston coring was performed at 9 locations At Hoenam 1 out of 9 locations examined showed maximum depth, which was 90 cm and at Muneui 3 showed the minimum depth, which was 35 cm. At Hoenam, the release rate of TN was found to be $62.14~84.72\;mg/\textrm{m}^2{\cdot}day$ in 1998. However, it was found to considerably reduced to $23.20\;mg/\textrm{m}^2{\cdot}day$ in 2001. The release rate of TP was measured at $13.02~14.38\;mg/\textrm{m}^2$.day at 1998, and it was reduced to $6.93mg/\;mg/\textrm{m}^2{\cdot}day$ in 2001.

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Modeling unmanned aerial vehicle jet ignition wankel engines with CAE/CFD

  • Boretti, Albert
    • Advances in aircraft and spacecraft science
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    • v.2 no.4
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    • pp.445-467
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    • 2015
  • The paper presents some details of the CFD modeling of a novel design where jet ignition devices replace the traditional spark plugs for a faster and more complete combustion. The numerical simulations show how the pre-chamber jet ignition in a Wankel engine differs from reciprocating piston engine applications. The jets issuing from the jet ignition pre-chamber have many different speeds in the different directions as the pressure build-up at the trailing edge of the rotating chamber makes extremely fast the ignition of the chamber mixture in the direction of rotation. Conversely it prevents the jet ignition in the opposite direction. Careful positioning along the periphery and design of the connecting pipes and the prechamber volume with the help of CFD simulations permits to achieve extremely fast and complete combustion as impossible with spark plugs. The paper proposes results of CFD simulations of the combustion evolution within a jet ignited Wankel engine rotor, detailing challenges and opportunities of the application, as well as a first assessment of the impact the faster and more complete combustion permitted by jet ignition may have on the performances of Wankel engines for unmanned aerial vehicles applications.

Experimental Study on Cushioning Characteristics of Pneumatic Cylinder with Meter-In/Meter-Out Control

  • Kim, Dong-Soo;Lee, Sang-Chun
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.1
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    • pp.57-65
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    • 2002
  • Pneumatic cylinder is widely used fur mechanical handling systems. Often, the impact occurs at the both ends points of pneumatic cylinder and generates the destructive shock with in the structural operating members of the machine or equipment. To reduce the damage of system, therefore, shock absorbing devices are required. Cushioning of pneumatic cylinders at one or both ends of piston stroke is used to reduce the shock and vibration. The cylinder body have to withstand under conditions of high velocity and load. In this research pneumatic cushioning cylinder moving tests have been conducted for different load mass and supply pressure. The velocity of pneumatic cylinder actuation system which is set vertically with multiple orifice cushion sleeve is controled with the meter-in/out control system. This study examines the dynamic characteristics of pneumatic cylinder which are used as cushion devices. It turns out that the cushion pressure is mainly a function of the external load rather than the supply pressure. The cushion region characteristics was also revealed in the meter-in control system.

A STUDY ON THE HYDROELASTIC RESPONSE OF A PLATE UNDER IMPULSIVE PRESSURES DUE TO BREAKING WAVES

  • Park, Hang-Shoon;Lee, Dong-Yeon
    • Journal of Theoretical and Applied Mechanics
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    • v.2 no.1
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    • pp.1-14
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    • 1996
  • In this paper, breaking waves are generated in a 2-D wave tank and simulated by using a higher-order boundary element method. A piston-type wavemaker is operated by signals composed of elementary waves. The phase of elementary waves is determined by the linear theory such that they are focused to a prescribed position. Calculated plunging waves coincide well with experiment. A steel box with different plate thicknesses is installed at a predetermined position in the tank. Measured impulsive pressures due to breaking waves are found to be 0.8-1.2$\rho$C2, where $\rho$ corresponds to water density and C to wave celerity. The transverse displacement of the plate is described in terms of modal eigenfunctions. The natural frequencies measured by impact tests in air for thin plate coincide with the computational and theoretical values. The radiationpotential due to plate vibration is derived and the radiation force is expressed in terms of hydroelastic added mass and damping forces. Comparison of natural frequencies of plate in water proves that hydroelastic added mass and damping are properly considered. The measured strain due to regular waves supports the calculated one, but there are apparent discrepancies between theory and experiment in the impulsive case.

A Study on the Noise Reduction Technology for Air-Compressor (공기압축기 소음 저감 기술에 관한 연구)

  • Kim, Bong-Gi;Kim, Jae-Seung;Kim, Hyeon-Sil;Gang, Hyeon-Ju;Kim, Sang-Ryeol
    • 연구논문집
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    • s.33
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    • pp.39-51
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    • 2003
  • This paper deals with the noise measurement and evaluation method of a reciprocating air-compressor and its noise reduction. Lead-wrapping techniques are employed to identify the contribution of principal noise sources which are generally known as motor, belts, suction/discharge valves, moving piston, and flow-induced noise which are caused by edges or discontinuities along the flow path e.g. expansions, contractions, junctions and bends. As a result, it can be found that main noise sources of the air-compressor can be categorized by the suction/discharge noise, valve noise, and compressed-air tank noise. Based on the investigations, mufflers are designed to reduce both the suction/discharge noise and the compressed-air tank noise. Instead of the conventional valve plate, engineering plastics are used as a new one for the reduction of valve impact noise. In addition, attempts are made to reduce the valve noise propagation to the cylinder head and the compressor tank by using the insulation casings in the cylinder head. As a result of the countermeasure plans, it can be achieved that the noise reduction of the air-compress is up to 10 dB.

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