• Title/Summary/Keyword: Image Inspection System

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Development of Automatic Measurement and Inspection System for ALC Block Using Camera (카메라를 이용한 ALC 블록의 치수계측 및 불량검사 자동화 시스템 개발)

  • 허경무;김성훈
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.6
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    • pp.448-455
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    • 2003
  • A system design technique of automatic thickness measurement and defect inspection system, which measures the thickness of the ALC(Autoclaved Lightweight Concrete) block and inspects the defect on a realtime basis is proposed. The image processing system was established with a CCD camera, an image grabber, and a personal computer without using assembled measurement equipment. The image obtained by this system was analyzed by a devised algorithm, specially designed for the enhanced measurement accuracy. For the realization of the proposed algorithm, the preprocessing method that can be applied to overcome uneven lighting environment, an enhanced edge decision method using 8 edge-pairs with irregular and rough surface, the unit length decision method in uneven condition with rocking objects, and the curvature calibration method of camera using a constructed grid are developed. The experimental results, show that the required measurement accuracy specification is sufficiently satisfied using our proposed method.

Development of Annular Optics for the Inspection of Surface Defects on Screw Threads Using Ray Tracing Simulation (광선추적을 사용한 나사산 표면결함 검사용 환형 광학계 개발)

  • Lee, Jiwon;Lim, Yeong Eun;Park, Keun;Ra, Seung Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.6
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    • pp.491-497
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    • 2016
  • This study aims to develop a vision inspection system for screw threads. To inspect external defects in screw threads, the vision inspection system was developed using front light illumination from which bright images can be obtained. The front light system, however, requires multiple side images for inspection of the entire thread surface, which can be performed by omnidirectional optics. In this study, an omnidirectional optical system was designed to obtain annular images of screw threads using an image sensor and two reflection mirrors; one large concave mirror and one small convex mirror. Optical simulations using backward and forward ray tracing were performed to determine the dimensional parameters of the proposed optical system, so that an annular image of the screw threads could be obtained with high quality and resolution. Microscale surface defects on the screw threads could be successfully detected using the developed annular inspection system.

Development of an edge-based point correlation algorithm for fast and stable visual inspection system (고속 검사자동화를 위한 에지기반 점 상관 알고리즘의 개발)

  • 강동중;노태정
    • Journal of Institute of Control, Robotics and Systems
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    • v.9 no.8
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    • pp.640-646
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    • 2003
  • We presents an edge-based point correlation algorithm for fast and stable visual inspection system. Conventional algorithms based on NGC(normalized gray-level correlation) have to overcome some difficulties in applying automated inspection systems to real factory environment. First of all, NGC algorithms involve highly complex computation and thus require high performance hardware for realtime process. In addition, lighting condition in realistic factory environments is not stable and therefore intensity variation from uncontrolled lights gives many troubles for applying NGC directly as pattern matching algorithm. We propose an algorithm to solve these problems, using thinned and binarized edge data, which are obtained from the original image. A point correlation algorithm with the thinned edges is introduced with image pyramid technique to reduce the computational complexity. Matching edges instead of using original gray-level image pixels overcomes problems in NGC method and pyramid of edges also provides fast and stable processing. All proposed methods are proved by the experiments using real images.

Development of improved image processing algorithms for an automated inspection system using line scan cameras (Line scan camera를 이용한 검사 시스템에서의 새로운 영상 처리 알고리즘)

  • Jang, Dong-Sik;Lee, Man-Hee;Bou, Chang-Wan
    • Journal of Institute of Control, Robotics and Systems
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    • v.3 no.4
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    • pp.406-414
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    • 1997
  • A real-time inspection system is developed using line scan cameras. Several improved algorithms are proposed for real-time detection of defects in this automated inspection system. The major improved algorithms include the preprocessing, the threshold decision, and the clustering algorithms. The preprocessing algorithms are for exact binarization and the threshold decision algorithm is for fast detection of defects in 1-D binary images. The clustering algorithm is also developed for fast classifying of the defects. The system is applied to PCBs(Printed Circuit Boards) inspection. The typical defects in PCBs are pits, dent, wrinkle, scratch, and black spots. The results show that most defects are detected and classified successfully.

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Development of the Corrosion Deterioration Inspection Tool for Transmission Tower Members

  • Woo, Sangkyun;Chu, Inyeop;Youn, Byongdon;Kim, Kijung
    • KEPCO Journal on Electric Power and Energy
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    • v.2 no.2
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    • pp.293-298
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    • 2016
  • Recently, interests for maintenance of transmission tower are increasing to extend life of structures and reduce maintenance cost. However, existing classical diagnosis method of corrosion deteriorated degree on the transmission tower steel members, visual inspection, has a problem that error often due to difference of inspector's individual knowledge and experience. In order to solve the problem, this study carried out to develop the corrosion deterioration inspection tool for transmission tower steel members. This tool is composed of camera equipment and computer-aided diagnosis system. We standardized the photographing method by camera equipment to obtain suitable pictures for image processing. Diagnosis system was designed to evaluate automatically degree of corrosion deterioration for member of transmission tower on the basis of the RGB color image processing techniques. It is anticipated that developed the corrosion deterioration inspection tool will be very helpful in decision of optimal maintenance time for transmission tower corrosion.

A Study on the Automatic Inspection System using Invariant Moments Algorithm with the Change of Size and Rotation

  • 이용중
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.164-169
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    • 2003
  • The purpose of this study is to develop a practical image inspect ion system that could recognize it correctly, endowing flexibility to the productive field, although the same object for work will be changed in the size and rotated. In this experiment, it selected a fighter, rotating the direction from 30$^{\circ}$ to 45 simultaneously while changing the size from 1/4 to 1/16, as an object inspection without using another hardware for exclusive image processing. The invariant moments, Hu has suggested, was used as feature vector moment descriptor. As a result of the experiment, the image inspect ion system developed from this research was operated in real-time regardless of the chance of size and rotation for the object inspection, and it maintained the correspondent rates steadily above from 94% to 96%. Accordingly, it is considered as the flexibility can be considerably endowed to the factory automat ion when the image inspect ion system developed from this research is applied to the product ive field.

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A Vision System for the Inspection of Shaft Worm (비전 시스템을 이용한 샤프트 웜 외관검사기 개발)

  • Ko, Eun-Ji;Park, Jun-Sung;Kim, Hyoung-Gi;Yang, Woo-Suck
    • Proceedings of the IEEK Conference
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    • 2006.06a
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    • pp.903-904
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    • 2006
  • This paper is about a vision system that exhibits automatic examination of the conditions of shaft's worm. The system is composed of three part : image acquisition, vision algorithm, and user interface. The image acquisition part is composed of motor control, illumination and optics. The vision algorithm examines the parts using shaft image. User interface is divided into two parts, user interface for feature registering with control value settings and user interface for examination operation. The automatic inspection system introduced in this paper can be used as a tool for final examination of shaft worm.

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Development of a VTR head inspection system (비데오 헤드 형상 검사 장치 개발)

  • 유영기;노병옥;오춘석
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.8-11
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    • 1996
  • In one VTR(Video Tape Recorder), two or more heads are used to record or reproduce video signals. To obtain a uniform quality of a VTR, video heads should have similar charcteristics such as geometrical shapes and electro-magnetic performances. This research is aimed to develop a visual inspection system that can measure four geoemtrical parameters;HO, HI, Tw and Cw. To obtain a high realable results, DSP based image board and target based image processing algorithms were used. A series of experiments was performed for one thousands of video heads. From observation of the experimental results, the system is found to show good performance for inspection of video heads.

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