• Title/Summary/Keyword: Hydraulic pump system

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Design of Variable Speed SRM Drive for Hydraulic Pump Application (유압펌프용 가변속 SRM 구동시스템 설계)

  • Lee, Ju-Hyun;Kim, Bong-Chul;Lee, Zhen-Guo;Ahn, Jin-Woo
    • Proceedings of the KIPE Conference
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    • 2005.07a
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    • pp.555-557
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    • 2005
  • This paper proposed a hydraulic pump system that is driven by a variable SR drive. The operating pressure of hydric pump is limited by the pump speed and the mechanical structure. The operating of hydraulic pump is separated as constant pressure and constant flow region. Under fixed speed, the pressure can be controlled as constant value, and then decreased by increasing of pump speed. A 2.2[kW], 12/8-pole SR motor and DSP based digital controller are designed and tested for hydraulic pump system. The test results show that the system has some good features such as high efficiency and high response characteristics.

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Hydraulic design of fuel pump in turbo-pump system and performance evaluation using CFD (터보펌프용 연료펌프의 설계와 CFD를 이용한 성능 평가)

  • Lee, Kyoung-Hoon
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.408-416
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    • 2002
  • Hydraulic performance of the pump with an inducer was predicted by 3-D Navier-stokes calculation. The evaluated pump was the single-stage centrifugal pump with a separated inducer to pressurize fuel (LCH4) in Turbo-pump system with a specific speed (Ns) of approximately 0.3[rad/s, m3/s, J/kg] and a suction specific speed(s) of 15[rad/s, m3/s, J/kg]. That conventional pump was designed with the combination of 1-D theory and empirical correlation. In this study, preliminary design to select key parameters such as inlet flow coefficient was reviewed by investigating sets of the known design methods to achieve appropriate suction performance, and the performance of newly designed inducer and impeller was compared with the old one, using CFD method. The numerical results showed that the hydraulic efficiency of the new pump was predicted $5.5\%$ higher than that of the conventional one, through design parameter re-selection, configuration improvement and blade loading control

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Characteristics Analysis of SRM Drive System for Hydraulic Pump (유압펌프용 SRM 구동 시스템의 특성해석)

  • Lee, Ju-Hyun;Kim, Bong-Chul;Kim, Tae-Hyung;Ahn, Jin-Woo
    • Proceedings of the KIEE Conference
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    • 2005.04a
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    • pp.83-86
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    • 2005
  • This paper proposed a hydraulic pump system which uses a variable SR drive and constant capacity pump. The base and maximum speed, torque are determined from displacement capacity of the pump and maximum pressure. The drive system is set to have a minimum power consumption having hydraulic preset pressure, which is operated within a maximum capacity and maximum preset pressure. This is achieved by controlling motor speed and power with feedback signal of pressure of the hydraulic pump. A 2.2kw, 12/8-pole SR motor and DSP based digital controller are designed and prototype drive system is manufactured. The proposed variable speed SR drive system is simulated and tested with experimental set-up. The test results show that the system has some good features such as high efficiency and high response characteristics.

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A Novel Direct Instantaneous Pressure Control of Hydraulic Pump System with SR Drive

  • Liang, Jianing;Kim, Tae-Hyoung;Lee, Dong-Hee;Ahn, Jin-Woo
    • Proceedings of the KIPE Conference
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    • 2007.07a
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    • pp.208-210
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    • 2007
  • This paper proposes a novel direct instantaneous pressure control(DIPC) of hydraulic pump system with SR drive. And it has very simple control structure, because it doesn’t use any speed and torque control for adjusting pump pressure. The hysteresis band of pressure and proper switching rules can make the actual pump pressure to be constant with fast dynamic response. Therefore, the proposed DIPC method can control of hydraulic pump pressure steadily with fast dynamic response.

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A Study of the Life Test of Hydraulic Pump Driving Gear Box for the Large Excavator (초대형 굴삭기용 유압펌프 구동 기어박스의 수명시험에 관한 연구)

  • Lee, Yong Bum
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.3
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    • pp.211-216
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    • 2015
  • Large hydraulic excavator weighted 90 tons used the several pumps installed in parallel to use the hydraulic pump driving gearbox to improve fuel consumption by improving the energy efficiency of the hydraulic system. Gearbox connected to hydraulic pump supply the mechanical output to the high pressure and low pressure pump to be supplied by torque and rotation, which are the mechanical power, through a input shaft connected to large size engine of the excavator. So, gearbox connected to hydraulic pump is same as main artery in the human body and is required long life because it operates the hydraulic pump continuously during operating the engine. This study had used oil contamination analysis method to check the wear characteristics of the gearbox and frequency response characteristic analysis method to check the failure of the teeth failures of gearbox, while the test equipment adopted by the electrical feedback method to reduce the energy consumption was operating for the life assessment, in which the required power was 600 kW input power.

Performance of SR Drive for Hydraulic Pump

  • Lee, Sang-Hun;Lee, Dong-Hee;An, Young-Joo;Ahn, Jin-Woo
    • Journal of Electrical Engineering and Technology
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    • v.2 no.1
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    • pp.55-60
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    • 2007
  • This paper proposes a hydraulic pump system that uses a variable speed SR drive and constant capacity pump. For the design of the SRM (Switched Reluctance Motor) and digital controller, base speed and rating torque are determined from the mechanical specifications of the hydraulic pump. In order to minimize the power consumption during the maintaining of preset oil-pressure, the pressure control system changes the maximum oil-pressure band and flow rate according to the motor speed. The DSP control system adjusts the oil-pressure and the speed of the SRM from the pressure sensor signal, due to conservation of power consumption by the hydraulic pump. A 2.2Kw, 12/8 pole SR motor and DSP based digital controller are designed and tested with experimental set-up. The test results indicate that the system has some good features such as high efficiency and rapid response characteristics.

A Study on Life Prediction of Hydraulic Piston Pump (유압 피스톤 펌프의 수명 예측 연구)

  • Kim, Kyungsoo;Lee, Jihwan;Kang, Myeongcheol;Ryuh, Beomsahng
    • Journal of the Korea Institute of Military Science and Technology
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    • v.21 no.5
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    • pp.607-613
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    • 2018
  • Hydraulic systems are widely used in the field of defense, construction machinery, agricultural machinery, and general industries, due to various advantages such as quick response speed and precision control. The defense equipments such as light rescue vehicle is operated in very harsh environments, so hydraulic components used in defense equipment are required to have very high reliability. In particular, hydraulic piston pump is very important component in a hydraulic systems, so life prediction of pump is essential. Therefore, in this study, we analyze the potential failure and the main failure mode of the hydraulic piston pump for the light rescue vehicle through the FMEA analysis, and predict the life of the pump by the accelerated life test considering the usage conditions.

A Study on the Reduction in Pressure Ripples for a Bent-Axis Piston Pump by a Phase Interference (위상간섭을 이용한 사축식 액셜 피스톤 펌프의 압력맥동 감소에 대한 연구)

  • 김경훈;최명진;이규원;장주섭
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.103-110
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    • 2004
  • Pressure ripples yield noise and vibration in hydraulic pipelines, which are inevitably generated by a fluctuation of flow rate in the pump mechanism, and such noise and vibration deteriorate the stability and accuracy of hydraulic systems. To reduce the pressure ripples, accumulator and hydraulic attenuator are normally used. In this study, parallel pipeline with a bent-axis piston pump is introduced to a hydraulic pipe system as a method for reducing the pressure ripples and using the transfer matrix method, the dynamic characteristics of the pipe system are analysed and compared with experimental results. The results show that the phase interference using parallel pipeline with a bent-axis piston pump is effective to reduce the pressure ripples in the hydraulic pipelines.

Pressure Control of Electro-Hydraulic Variable Displacement Pump Using Genetic Algorithms (GA를 이용한 전기유압식 가변펌프의 압력제어)

  • 안경관;현장환;조용래;오범승
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.48-55
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    • 2004
  • This study presents a genetic algorithm-based method fur optimizing control parameters in the pressure control of electro-hydraulic pump with variable displacement. Genetic algorithms are general-purpose optimization methods based on natural evolution and genetics and search the optimal control parameters maximizing a measure that evaluates the performance of a system. Four control gains of the PI-PD cascade controller for an electro-hydraulic pressure control system are optimized using a genetic algorithm in the experiment. Optimized gains are confirmed by inspecting the fitness distribution which represents system performance in gain spaces. It is shown that genetic algorithm is an efficient scheme in optimizing control parameters of the pressure control of electro-hydraulic pump with variable displacement.

Hydraulic Design Optimization and Performance Analysis of a Centrifugal Blood Pump (원심형 혈액펌프의 최적화 수력설계 및 성능해석)

  • Park Moo Ryong;Yoo Seong Yeon;Oh Hyoung Woo;Yoon Eui Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.1 s.244
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    • pp.87-94
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    • 2006
  • This paper presents the hydrodynamic design and performance analysis method for a miniaturized centrifugal blood pump using three-dimensional computational fluid dynamics (CFD) code. In order to obtain the hydraulically high efficient configuration of a miniaturized centrifugal blood pump for cardiopulmonary circulation, a well-established commercial CFD code was incorporated considering detailed flow dynamic phenomena in the blood pump system. A prototype of centrifugal blood pump developed by the present design and analysis method has been tested in the mock circulatory system. Predicted results by the CFD code agree very well with in vitro hydraulic performance data for a centrifugal blood pump over the entire operating conditions. Preliminary in vivo animal testing has also been conducted to demonstrate the hemodynamic feasibility for use of centrifugal blood pump as a mechanical circulatory support. A miniaturized centrifugal blood pump developed by the hydraulic design optimization and performance prediction method presented herein shows the possibility of a good candidate for intra and extracorporeal cardiopulmonary circulation pump in the near future.