• 제목/요약/키워드: Hydraulic Cylinder System

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Friction Characteristics of an Hydraulic Cylinder for an Automotive Manual Clutch (자동차 수동 클러치 유압 실린더의 마찰 특성)

  • Lee, Byoung-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.32-38
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    • 2006
  • A clutch hydraulic system for automotive manual transmissions transfers hydraulic pressure generated by driver's pedal manipulation to the clutch mechanism. The foot effort when the clutch pedal is pushed is different than that when the clutch is returned. The effort or load difference, called hysteresis, is caused by the friction produced between rubber seal and inner wall inside the hydraulic cylinder. This clutch pedal travel foot effort hysteresis is essential for a clutch hydraulic system design and analysis. The dynamic model for a clutch hydraulic system is developed and a simulation analysis is performed to estimate the fiction coefficient as a function of the cylinder pressure. The simulation result is then compared to the measurements obtained from a clutch hydraulic system tester to ensure the reliability of the dynamic model and the coefficients estimated. Also the estimated friction coefficients at various pressure values are compared to those reported by an independent study.

A Design of Nonlinear Time-varying Fuzzy PID Controller for Position Control System using Embeded-sensor-type Hydraulic Cylinder

  • Park, Jang-Ho;Kim, Jin-Gyu;Ryu, Gi-Seok;Lee, Byung-Geul;Kim, Jong-Hwa
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.68.2-68
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    • 2001
  • A position control system using hydraulic cylinder is modeled as a nonlinear system. In order to control this nonlinear system, in this paper, the fuzzy PID control technique which has time-varying control parameters is adopted. In this study, an exclusive sensor to detect the position of hydraulic cylinder is used, which is embeded in hydraulic cylinder.

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Characteristic Analysis of the Damper Cylinder for the Automotive Hydraulic Clutch System (차량용 유압 클러치시스템의 댐퍼실린더 특성해석)

  • Lee, Choon-Tae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.3
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    • pp.151-158
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    • 2008
  • The clutch system is a subcomponent of the transmission that is designed to engage and disengage power flow between the engine and the transmission. Recently, the engine power of automobile has been continuously increased because of customer's demand for the bigger one. As the engine power is increased, the vibration transmitted to the hydraulic clutch operating system has been increased. Therefore the demand for the reduction of clutch pedal vibration during the operation has been increased. This paper describes the pressure pulsation reduction characteristics of the damper cylinder which is applied to the hydraulic clutch operating system. And the purpose of this study is to propose an analysis model and investigate the effect of the design variable variations for the hydraulic clutch system. Especially, we studied the effect of damper cylinder parameter variations on the hydraulic clutch system performance.

An Experimental Study on the Cushion Characteristics of Hydraulic Cylinder (유압 실린더의 쿠션특성에 관한 실험적 연구)

  • Lee, Sang-Gi;Kim, Dong-Su;Kim, Hyeong-Ui
    • 기계와재료
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    • v.11 no.2 s.40
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    • pp.53-61
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    • 1999
  • The paper describes a characteristics analysis for cushion pressure and cushion stroke time at hydraulic cushioning cylinder. In hydraulic cushioning cylinder, an inertia exaggerates a kinetic energy at a reciprocation that collide with an end of stroke and generate a destructive shock, noise and vibration within the structural and operating member of machine of equipment. In order to reduce which cause to undesirable noise, vibration and fatigue in hydraulic control system, it is indispensible measure a cushion parameters at cushion region of hydraulic cushioning cylinder. A cushioning device is applied to absorb high impact energy and to decelerate a fast travelling object, too. At an experimental results, it turns out that cushion pressure is mainly a function of the external load and cylinder input flowrate rather than the supply pressure.

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A Study on Energy Saving Hydraulic Cylinder System Using Hydraulic Transformer (유압 트랜스포머를 이용한 유압 실린더의 에너지 절감에 관한 연구)

  • Lee, Min-Su;Cho, Yong-Rae;Yoon, Hong-Soo;Ahn, Kyoung-Kwan
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.2
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    • pp.49-56
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    • 2008
  • In order to reduce energy consumption, secondary controlled system has been applied to many types of equipments. In lifting equipments or press machines using hydraulic cylinder, a hydraulic transformer is used as a control component instead of a valve for motion control and a component for recovering potential energy of load. The transformer is a combination of a variable displacement pump/motor as a secondary controlled element and a fixed displacement pump/motor. In this paper the effect of transformer is studied. Multiple closed loop controllers with displacement feedback of variable pump/motor, speed feedback and position feedback of cylinder are used. The efficiency and energy consumption when cylinder is driven up and down is calculated by simulation. Simulation results show that considerable energy saving is achieved by choosing load ratio, circuit type and supply pressure.

Development of Simulation Model for Trajectory Tracking on Hydraulic System (유압시스템의 궤적 추종 시뮬레이션 모델 개발)

  • Choi, Jong-Hwan
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.61-66
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    • 2008
  • The hydraulic system have been used much in a heavy machine which high power source is desired. In the case of the heavy press machine and the injection molding machine, the use of the hydraulic power is essential especially for increasing productivity and getting the good products. Because the hydraulic circuit is very complex and the system parameters are uncertain, the development of the simulation model for hydraulic system is not easy in the heavy machine. In this case, Many researchers have used a commercial program for analysis and development in a major field of study. In this paper, the aim is to develop the simulation model of the hydraulic system with various commercial program for trajectory tracking. And adaptive control method is applied to the simulation model for the trajectory tracking of a cylinder motion. Load on the cylinder is modeled in ADAMS program, the hydraulic circuit including pump, spool valve and cylinder is modeled in AMESim program and a controller is designed in MatLab/simulink program. The suggested model is applied for the tracking of a cylinder motion, and through computer simulation, its trajectory tracking performance is illustrated.

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A Study on the Pressure Pulsation Reduction for a Hydraulic Clutch Operating System (유압식 클러치 조작기구의 압력맥동저감에 대한 연구)

  • Lee, Choon-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.4
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    • pp.93-99
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    • 2008
  • The clutch is a subcomponent of the transmission that is designed to engage and disengage power flow between the engine and the transmission. Recently, the engine power of automobile has been continuously increased because of customer's demand for the bigger one. As the engine power is increased, the vibration transmitted to the hydraulic clutch operating system has been increased. Therefore the demand for the reduction of clutch pedal vibration during the operation of the clutch system has been increased. This paper describes the pressure pulsation reduction characteristics of the damper cylinder which is applied to the hydraulic clutch operating system. And the purpose of this study is to confirm the availability of a simulation model and investigating the test results of hydraulic clutch operating system. The test results are compared with the simulation results. Therefore it may be concluded that the simulation model and test results will be very useful f3r the design of hydraulic clutch damper cylinder.

Development of the Real-Time Simulator of a Turning-Type Sluice Gate Actuated by the Hydraulic Cylinder (유압실린더 구동식 전도 수문의 실시간 모의시험기 개발)

  • Lee, Seong-Rae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.4
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    • pp.192-198
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    • 2006
  • The real-time simulator of a turning-type sluice gate actuated by the hydraulic cylinders is developed using a PC and a visual C++ program language. The real-time simulator receives the directional control valve signal selected by the operator using the mouse, updates the state variables of the turning-type sluice gate system responding to the control signal, and draws the moving figures of the sluice gate, cylinder, reserved water every drawing time on the PC monitor. Also, the operator can observe the sluice gate angle, cylinder force, cylinder pressures, and hydraulic power representing the operation of sluice gate system through the PC monitor every drawing time. The simulator can be a very useful tool to design and improve the turning-type sluice gate system.

A Study on a Configuration of the Load Characteristic Evaluation Device Using Hydraulic Power for the Analysis of the Tilting Kinetic Mechanism (틸팅 부하메커니즘 특성 분석을 위한 유압식 부하특성 평가 장치구성에 대한 연구)

  • Lee, Jun-Ho;Kim, Ho-Yeon;Han, Seong-Ho
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.12
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    • pp.1152-1158
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    • 2011
  • In this paper a configuration of the load evaluation device for the tilting actuator using hydraulic power is presented, which makes it possible to measure the force action on the tilting actuator. It is possible to measure only current using the conventional electro-mechanical actuator when the bogie is in the process of the tilting. This makes impossible to measure the force acting on the tilting actuator. In order to overcome this problem a kinetic mechanism test system using hydraulic cylinder is proposed. The system are consisted of hydraulic cylinder for the tilting actuation, control system to control hydraulic power, sensors to measure for force and displacement and monitoring system for the user interface.

Optimal Design of the Hoist Hydraulic System Including the Counter Balance Valve and Differential Cylinder Circuit (카운터밸런스밸브와 차동실린더회로를 포함한 호이스트 유압장치의 최적설계)

  • Lee, S.R.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.5 no.1
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    • pp.13-19
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    • 2008
  • The typical hydraulic system of hoist is composed of a hydraulic supply unit, a directional control valve, counter balance valve, and flow control valves. The flow capacity coefficients of flow control valves should be adjusted so that the hoist is operated at moderate speed and the hydraulic energy loss is minimized. However, it is difficult to adjust the flow coefficients of flow control valves by trial and error for optimal operation. Here, the steady state model of the hoist hydraulic system including the differential cylinder circuit is derived and the optimal flow capacity coefficients of flow control valves are obtained using the complex method that is one kind of constrained direct search method.

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