• Title/Summary/Keyword: Hot-extrusion

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Study on the Lubrication Characteristics at the Elevated Temperature in Hot Forging Test with Extruded AZ80 Mg Alloy (AZ80 압출재를 이용한 고온단조 윤활특성 분석)

  • Yoon, J.H.;Lee, S.I.;Jeon, H.W.;Lee, J.H.
    • Transactions of Materials Processing
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    • v.22 no.2
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    • pp.108-113
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    • 2013
  • This paper demonstrates the lubricant performance in T-shape hot forging of Mg alloys. This processes induces complex plastic material flow of the initial billet such as simultaneous compression and extrusion deformations. Five lubricants with different amounts of graphite are applied to the T-shape forging at temperatures of 300 and $350^{\circ}C$. As the amount of graphite in the lubricant increases, the extruded depth gradually increases, which improves hot forgeability for Mg alloys. However, the lubricant performance decreases as forging temperature increases from 300 to $350^{\circ}C$. As the punch stroke increases, forgeability is considerably influenced by the lubricant. Thus, the selection of lubricants in hot forging of Mg alloys is critical when plastic deformation is severe.

Thermoelastic Properties of Porous Metals After Material Forming Processes (다공성 금속의 성형공정 후 열탄성 계수)

  • 이종원;김진원
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.217-220
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    • 2003
  • The effective thermoelastic properties of porous metals are discussed herein after each material forming process such as hot pressing or extrusion. The voids in metal matrix are assumed to be initially spherical in shape and to be distributed randomly. Once the porous material deforms plastically due to each material forming process, the voids change their shape from a sphere to an ellipsoid and align in one direction. Since the voids are compressible in nature, the void volume fraction is assumed to be decreasing during each material forming process.

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A Study of Metal Technology in Ancient Silla Dynasity (고대신라의 금속기술 연구)

  • 강성군;조종수
    • Journal of Surface Science and Engineering
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    • v.8 no.1
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    • pp.1-9
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    • 1975
  • The crorosion film of gilt bronz, silver and iron objects, which were excaved from Ancient Tomb of Silla Dynasty, was removed by the electrolytic reduction process. These metallic objects were mainly investigated for microstructure, designs and gilting film etc. Most iron objects might be made by hot forging process. The cold extrusion technique might be used for gold and silver objects, in addition to an amalgam method might be applied for the gilting Au film on Cu-alloy surface. For the gilting on glass surface, first, a Cu alloy was cladded on glass , next, Au-film was obtained on the Cu-ally by the amagum method.

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Thermal Pro0perties and High Temperature Deformation Behaviors of Al-Ni-Y Amprphous Alloy (Al-Ni-Y 비정질 합금의 열적특성 및 고온변형특성에 관한 연구)

  • 고병철;김종현;유연철
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.72-75
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    • 1998
  • High temperature deformation behavior of Al85Ni10Y5 alloy extrudates fabricated with amorphous ribbons was investigated at temperature range form 300 to 550$^{\circ}C$ by torsion tests. Thermal properties of amorphous ribbons as a function of aging temperature was studied by Differential Scanning Calorimetry(DSC). The Al phase crystallite firstly formed in the amorphous ribbons and its crystallization temperature(Tx) was ∼210$^{\circ}C$. During the processings of consolidation and extrusion, nano-grained structure was formed in the Al85Ni10Y5 alloy extrudates. The as-extrudated Al85Ni10Y5 alloy and the Al85Ni10Y5 alloy annealed at 250$^{\circ}C$ for 1 hour showed the flow curve of DRV(dynamic recovery) during hot deformation at 400-550$^{\circ}C$. On the other hand, the Al85Ni10Y5 alloy annealed at 400$^{\circ}C$ for 1 hour showed the flow curve of DRX(dynamic recrystallization) during hot deformation at 450-500$^{\circ}C$.

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Creep Behavior of Hot Extruded Al-5% SiC Composite Powder

  • Monnazah, A. Hosseini;Simchi, A.;Reihani, S.M. Seyed
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1059-1060
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    • 2006
  • The creep behavior of Al-5vol.% SiC composite was investigated. The composite powder was produced by mechanical milling and hot extruded at $450^{\circ}C$ at ratio of 16:1. A creep test was carried out at a constant load at 598, 648, and 673 K. Using the steady-state equations, the threshold stress and the stress exponent of the creep as a function of temperature were determined. The stress exponent was found to be 3 at the temperature of 673 K and 8 at 598 and 648 K. The dependency of the threshold stress to temperature obeys the Arrhenius relationship with the energy term of $29\;kJ\;mole^{-1}$.

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A Study of Production, Hot Consolidation, Secondary Recrystallization and Mechnical Property Assesment of Mechanically Alloyed $NiAl-Fe-AiN-Al_2O_3$ (기계적 합금화에 의한 $NiAl-Fe-AIN-Al_2O_3$ 합금분말의 제조, 열간 성형, 이차재결정화 및 기계적 성질 평가에 관한 연구)

  • 이순철
    • Journal of Powder Materials
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    • v.6 no.1
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    • pp.111-118
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    • 1999
  • Ni(Fe)Al powders containing a homogeneous distribution of the in-situ formed AIN and $Al_2O_3$ dispersoids have been produced by mechanical alloying process in a controlled atmosphere using high energy attrition mill. The powders have been successfully consolidated by hot extrusion process. The phase information investigated by TEM and XRD analysis reveals that Fe can be soluble up to 20% to the NiAl phase ($\beta$) at room temperature after MA process. Subsequent thermomechanical treatment under specific condition has been tried to induce secondary recrystallization (SRx) to improve high temperature properties, however, the clear evidence of SRx was not obtained in this material. Mechanical properties in term of strength at room temperature as well as at high temperatures have been improved by the addition pf AIN, and the room temperature ductility has been shown to be improved after heat treatment, presumably due to the precipitation of second phase of $\alpha$ in this material.

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Development of Textures and Microstructures during Compression in a Hot-Extruded AZ31 Mg Alloy (고온압출한 AZ 31 마그네슘 합금의 압축변형 중 집합조직과 미세조직의 발달)

  • Jung, Byung Jo;Lee, Myung Jae;Park, Yong-Bum
    • Korean Journal of Metals and Materials
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    • v.48 no.4
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    • pp.305-314
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    • 2010
  • The development of textures and microstructures during plastic deformation in a hot-extruded AZ 31 Mg alloy was investigated using a compression test with such parameters as deformation temperature, strain rate. It was observed from true stress-strain curves that twinning involves changes of the flow stresses. In the early stages of deformation at temperatures lower than $200^{\circ}C$, the occurrence of twins resulted in a decrease of the work-hardening rate, which increased drastically at a true strain of -0.05. The evolution of the deformation textures were assessed with the aid of EBSD analyses in terms of the competition between twinning and slip activity.

Preparation Condition and Product Quality of Precooked Redbean Porridge (즉석팥죽 제조를 위한 가공조건 및 제품의 품질)

  • Kim, Chong-Tai;Kim, Bok-Nam
    • Korean Journal of Food Science and Technology
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    • v.26 no.3
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    • pp.305-309
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    • 1994
  • Precooked powder of redbean porridge (RP) was prepared by the series of process extrusion, drying, milling and blending with a mixture of whole redbean flour and corn starch and others. The optimum process and quality of products for RP were investigated. After extrusion under the moisture content 24 to 26%, twin screw speed 350 rpm, extrusion temperature 150 to $155^{\circ}C$ and feed rate 60 kg/hr, the product had a higher quality with its natural redbean flavor/color. During the extrusion process, extrusion temperature and specific mechanical energy increased from 150 to $198^{\circ}C$ and from 134 to 144 kwh/ton respectively, as the amount of addition water decreased from 6 to 2 kg/hr. By the hot air drying of redbean extrudate (RE). it could be dried below to 4% moisture content, of which level considered as an optimal moisture content for anti-caking of the powdered product, at $80^{\circ}C$ for 4hrs and at $100^{\circ}C$ for 1.5 hrs respectively. In the sieve analysis of extrudate powder, when the product milled through a mesh size of 0.5 mm or 1.0 mm, about 80% or 65% of the feed was passed a 65 mesh screen respectively. Moisture absorption of final blended products was formed a cake under 100% of relative humidity after 13 hrs of storage. As the amount of RE powder reduced, the flavor score of products decreased by sensory evaluation of products prepared by the different ratio of RE powder, corn starch and sugar.

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Effect of Ball milling Time on Graphite Dispersion and Mechanical Properties in Rapidly Solidified 6061 Al Composite (급속응고 6061Al/Graphite 복합재료의 볼밀링 시간에 따른 흑연 분산거동 및 기계적 특성)

  • Son, Hyeon-Taek;Lee, Jae-Seol;Hong, Soon-Jik;Chun, Byong-Sun
    • Journal of Powder Materials
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    • v.16 no.3
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    • pp.209-216
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    • 2009
  • A composite of rapidly solidified Al-6061 alloy powder with graphite particle reinforcements was prepared by ball milling and subsequent hot extrusion. The microstructure and mechanical properties of these composites were investigated as a function of milling time. With increasing milling time, the gas atomized initially and spherical powders became elongated with a maximum aspect ratio after milling for 30 h. Then, refinement and spheroidization were achieved by further milling to 70 h with a homogeneous and fine dispersion of graphite particles forming between the matrix alloy layers. The best compression and wear properties were obtained in the powder milled for 70 h, associated with the increased fine and homogeneous distribution of graphite particles in the aluminum alloy matrix.

High Strain Rate Superplasticity of Whisker Reinforced Aluminum Alloy Matrix Composites Fabricated by Squeeze Casting (용탕단조법에 의한 휘스커강화 Al합금기 복합재료의 고속초소성)

  • Lim, Suk-Won;Nishida, Yoshinori
    • Journal of Korea Foundry Society
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    • v.21 no.6
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    • pp.359-365
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    • 2001
  • The superplastic behavior of whisker reinforced aluminum alloy matrix composites fabricated by squeeze casting as one of high pressure routes was investigated. The preforms of ${\alpha}-Si_3N_4$ and ${\beta}-SiC$ whiskers without any binder as a reinforcement were used. The matrix materials were 2024 and 7075 aluminum alloys. For the purpose of optimum superplastic condition, respectively, the whiskers volume fraction, extrusion temperature, tensile test temperature and initial strain rate were changed. Fracture surface of tested specimens were observed by SEM. By the results, it became possible to produce superplastic composites by applying only a hot extrusion process to composites obtained by the squeeze casting. The superplastic composites developed are ${\alpha}-Si_3N_4w/7075$, ${\alpha}-Si_3N_4w/2024$ and ${\beta}-SiCw/2024$ systems at high strain rate.

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