• Title/Summary/Keyword: Horn Design

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Design Improvement and Performance Evaluation of 20kHz Horn for Ultrasonic Cutting (20kHz 초음파 커팅용 혼의 설계 개선과 성능평가)

  • Seo, Jeong Seok;Lee, Yoon Jeong;Kim, Jin Wook;Park, Dong Sam
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.5
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    • pp.135-140
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    • 2013
  • Ultrasonic cutting is a kind of eco-technique and cost-effective technique to be used for cutting of various materials such as baked product, fresh/frozen food, rubber, textile, wood, bone, etc. The performance of ultrasonic cutting is affected by design of cutting horn and cutting conditions. Specially the design of horn to resonate at the longitudinal direction is most important. To analyze the problems from which cracking and noise are often generated with conventional cutting horn, FEA is carried out, and then improved cutting horn which can reduce maximum stress and stress concentration is designed. Vibration characteristics, resonant frequency, gain, and amplitude uniformity of the cutting horn designed optimally are evaluated through FFT analysis and compared with those of conventional cutting horn.

Design of Ultrasonic Vibration Tool Horn for Micromachining Using FEM (유한요소법을 이용한 초음파 진동 공구혼 설계에 관한 연구)

  • Lee, Bong-Gu;Kim, Kwang-Lae;Kim, Kang-Eun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.6
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    • pp.63-70
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    • 2008
  • Conical horn is used in many high frequency ultrasonic horns, to achieve a longitudinal vibration mode across a wide ultrasonic tool horn output surface. Modal analysis is method for designing tuned ultrasonic tool horn and for the prediction natural frequency of ultrasonic tool horn vibration mode. The design of ultrasonic horn is based on prototype estimate obtained by FEM analysis. The FEM simulated ultrasonic tool horn is built and characterized experimentally through laser vibrometer and electrical impedance analysis. In this paper, FEM analysis is developed to predict the natural frequency of ultrasonic tool horn and use of in the optimal design of ultrasonic horn shape.

Design of Cylinder Horn for Ultrasonic Welding (초음파 용접용 실린더 혼의 설계)

  • Kim, Sun-Rak;Lee, Jae-Hak;Yoo, Choong-D.
    • Journal of Welding and Joining
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    • v.27 no.4
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    • pp.60-66
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    • 2009
  • The cylinder horn is designed to increase uniformity of the displacement on the output face through simulation and experiments for the simple cylinder, spool and step horns. The modal analysis is conducted numerically to calculate the vibration mode and stress distribution of the cylinder horn, and the design of experiment (DOE) technique is employed to determine the optimum configuration of the spool horn. Displacement of the cylinder horn was measured using the Laser Doppler Vibrometer (LDV), and experimental results show good agreements with the predicted results. It appears that uniformity higher than 95% can be achieved with the spool horn when the proper dimension of the groove is used.

Design of Dual Mode Conical Horn Antennas (복 모드 원추 혼 안테나의 설계)

  • 최학근;박종호;박정희
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.25 no.12
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    • pp.1573-1581
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    • 1988
  • In this paper, the analysis on the dual mode conical horn antennas is made to realize the optimum horn as the primary feed of the offset parabolic antenna for the domestic broadcasting satellite. Such analysis can give rise to the approximate equations and graphs on the beam width, which makes it possible to design the desired conical horn. It has been shown that the radiation charateristics of designed horn antenna built with the dielectric band inside the horn. The designed dual mode horn antenna may provide the useful basis to practical usage of the antenna in the domestic satellite broadcasting communication systems.

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Design of Ultrasonic Tool Horn for Wire Wedge Bonding (와이어 본딩용 초음파 공구혼 설계에 관한 연구)

  • Lee, Bong-Gu;Oh, Myung-Seok;Ma, Jeong-Beom
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.4
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    • pp.717-722
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    • 2013
  • In this study, we investigated the design of a wire wedge bonding ultrasonic tool horn using finite element method (FEM) simulations. The proposed method is based on an initial design estimate obtained by FEM analysis. An ultrasonic excitation causes various vibrations of a transducer horn and capillary. A simulated ultrasonic transducer horn and resonator are then built and characterized experimentally using a laser interferometer and electrical impedance analyzer. The vibration characteristics and resonance frequencies close to the exciting frequency are identified using ANSYS. FEM analysis is developed to predict the resonance frequency of the ultrasonic horn and use it in the optimal design of an ultrasonic horn mode shape.

Vibration Analysis of ultrasonic Horn for Flip-Chip Bonding (플립칩 접합용 초음파 혼의 진동해석)

  • Kim, Il-Kwang;Hong, Sang-Hyuk;Lee, Soo-Il
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.364-367
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    • 2008
  • Finite element model and the basic experimental method have been developed to help the design of the transverse ultrasonic horn for flip-chip bonding. With two types of design the horn performance and ultrasonic characteristics are verified by using laser vibrometer. These analysis and experiment results can be the fundamental data for ultrasonic horn design considering the vibration modes and performance.

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Design of monopulse feeder using corrugated E-plane horn (E-평면 컬러게이트 혼을 이용한 모노펄스 급전기 설계)

  • 이주형;남상욱
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.21 no.8
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    • pp.2099-2108
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    • 1996
  • The performance of the E-plane monopulse feeder is shown to e improved by using corrugated horn and multimode design. The proposed multimode corrugated horn is analyzed by the mode matching technique. an E-plane monopulse feeding horn is designed and fabricated to show the performance of the multimode corrugated horn. The experiment agrees quite well with the thoretical analysis. The results can be used in the design of monopulse type tracking radar antenna.

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A study on the design of a trumpet horn for automobiles based on acoustic reactance at the horn throat (혼 입구에서의 음향 리액턴스에 근거한 자동차용 트럼펫 혼의 설계 연구)

  • Junsu Lee;Woongji Kim;Daehyun Kim;Dongwook Yoo;Wonkyu Moon
    • The Journal of the Acoustical Society of Korea
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    • v.43 no.1
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    • pp.39-48
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    • 2024
  • A car horn serves a crucial safety role as a means of communication between drivers and a part that alerts pedestrians in advance. While previous studies have utilized finite element method and electric circuit model to simulate and analyze characteristics of the car horns, there remains a lack of research on design methods of a trumpet horn. This paper presents a design approach that predicts the operating frequency based on the acoustic reactance at the throat of the horn, once the vibrating part is determined. We deal with a horn combining both an exponential horn and a waveguide in the acoustic section, and confirm that the acoustic reactance at the horn throat measured by impedance tube experiment agrees well compared with the numerical result obtained using the finite element method. The resonance frequency of the car horn is predicted using the COMSOL Multiphysics finite element numerical analysis model, and the proposed design method is validated by measuring the operating frequency of the designed horn in a sound pressure experiment. As a result, the resonance measured in a semi-anechoic chamber environment by applying a DC voltage of 12 [V] excluding the holder occurs accurately within a few [Hz] of the design operating frequency. This paper discuss the design method of a trumpet horn from the perspective of the horn's acoustic reactance, and is expected to be useful for designing horn systems.

Optimizing Design for Rudder Horn (Rudder Horn 최적화 설계 방안)

  • Park, Sung-Geun
    • Special Issue of the Society of Naval Architects of Korea
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    • 2006.09a
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    • pp.77-80
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    • 2006
  • In recent booming up of the ship building market, the supplying of large scale casting is difficult to keep the delivery schedule for ship yard because of the restrict manufacturer in Korea. And also, it is main cause to rise-up the cost of castings. This paper describes the outline of guidance of optimizing design for Rudder Horn Casting to reduce the risk of the delivery problem to ship yard.

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Design of Bar Horn for Ultrasonic Bonding (초음파 접합용 바혼의 설계)

  • Kim, Sun-Rak;Lee, Jae-Hak;Yoo, Choong-D.
    • Journal of Welding and Joining
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    • v.27 no.5
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    • pp.68-73
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    • 2009
  • The bar horn is designed to increase uniformity of the displacement on the output face through simulation and experiments. Three-dimensional modal analysis is conducted using the finite element method to calculate the vibration mode and displacement on the output face, and the design of experiment (DOE) technique is employed to determine the optimum dimensions of the groove and slot so that the high amplitude uniformity of the bar horn is produced. Displacement of the bar horn was measured using the Laser Doppler Vibrometer (LDV), and the experimental results show good agreements with the predicted results. High uniformity of the bar horn is achieved with the dimensions of the groove and slot determined using the design equations.