• 제목/요약/키워드: Hole-Drilling

검색결과 390건 처리시간 0.023초

미세 전해 구멍 가공에서의 가긍 조건에 따른 가공 간극 변화 특성 (Effect of Machining Conditions on machining gap in Micro Electrochemical Drilling)

  • 김보현;박병진;주종남
    • 한국정밀공학회지
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    • 제22권12호
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    • pp.163-169
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    • 2005
  • Micro hole is ode of basic elements for micro device or micro parts. Micro electrochemical machining (ECM) can be applied to the machining of micro holes less than 50 ${\mu}m$ in diameter, which it is not easy to apply other techniques to. For the machining of passivating metals such as stainless steel, machining conditions should be chosen carefully to prevent a passive layer. The machining conditions also affect the machining resolution, In this paper, machining characteristics of micro ECM were investigated according to machining conditions such as electrolyte concentration and pulse conditions. From the investigation, optimal machining conditions were suggested for micro ECM of stainless steel.

Estimation of Material Removal Volume of a Micro-EDM Drilled Hole Using Discharge Pulse Monitoring

  • Jung, Jae-Won;Ko, Seok-Hoon;Jeong, Young-Hun;Min, Byung-Kwon;Lee, Sang-Jo
    • International Journal of Precision Engineering and Manufacturing
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    • 제8권4호
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    • pp.45-49
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    • 2007
  • When drilling using electrical-discharge machining (EDM), severe electrode wear makes in-process measurements of the depth of the drilled hole and the volume of material removed impossible. To estimate the volume of material removed a reliable real-time discharge pulse counting method is proposed by assuming that the volume removed in EDM is proportional to the number of discharge pulses from an iso-energy pulse generator. The geometry of machined holes, including depths and cross-sectional profiles, is estimated using geometric analysis. A proportional relationship between the volume of material removed and the number of discharge pulses was developed and verified by experiments.

홀 패턴 텍스쳐 표면에서 충돌하는 단일 액적의 젖음 특성 (Wetting Characteristic of Single Droplet Impinging on Hole-Patterned Texture Surfaces)

  • 문주현;이상민;정정열;이성혁
    • 한국분무공학회지
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    • 제20권3호
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    • pp.181-186
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    • 2015
  • This study presents the dynamic wetting characteristics of an impact droplet on hole-patterned textured surfaces. The flat surfaces were manufactured by a drilling machine to generate the micro-order holes, leading to make the surface hydrophobic. Other flat surfaces were fabricated by the anodizing technique to make hydrophilic texture surfaces with a nanometer order. For hydrophilic and hydrophobic textured surfaces with similar texture area fractions, the impinging droplet experiments were conducted and compared with flat surface cases. As results, an anodized textured surface decreases apparent equilibrium contact angle and increases contact diameters, because of increase in contact area and surface energy. This is attributed to more penetration inside holes from larger capillary pressure on nanometer-order holes. On the other hand, temporal evolution of the contact diameter is smaller for the hydrophobic textured surface from less penetration on the micro-order holes.

원주가압형 디스크의 형상변화가 온도분포에 미치는 영향에 관한 연구 (A Study on Effect of Temperature Distribution in Shape Change of the Circumferential Pressing Type Disc)

  • 김형훈;이성욱;한동섭;한근조
    • 한국기계가공학회지
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    • 제6권4호
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    • pp.86-91
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    • 2007
  • The heat generated by the brake system of vehicles results in reduction of friction force on the brake surface and vibration when breaking. These problems play essential part in break's performance. To solve these problems, extensive research has been conducted such as drilling cooling holes on the brake pud, accommodating ventilated holes and etc. In this study, we suggest the compression of brake in circumferential direction in order to improve its cooling performance. And we analyzed comparing temperature distribution which is generated accomplishing heat analysis at each disc.

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Micro-EDM 공정을 이용한 미세 형상 가공 (Machining of Micro-scale Shapes using Micro-EDM Process)

  • 김영태;박성준;이상조
    • 한국정밀공학회지
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    • 제20권9호
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    • pp.109-117
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    • 2003
  • With development of high advanced technologies and skills, micro machining techniques also are being more functional and smaller. Some of the recently developed micro machining technologies are micro drilling, micro EDM, WEDG, LBM, micro milling, micro UVM etc. In these micro machining techniques, Micro -EDM is generally used for machining micro holes, pockets, and micro structures in difficult-cut-materials. For machining micro structures, first of all, tool electrode should be fabricated by WEDG process. In micro-EDM, parameters such as peak current, pulse width, duration time are very important to fabricate the tool electrode and micro structures. Developed experimental equipments are composed of RLC circuit with PWM. In this paper, using developed micro EDM machine, the characteristics of micro electro discharge machining are investigated at micro holes, slot, and pocket machining etc. Also the trends of tool wear are investigated in case of hole and slot machining.

천공기의 천공위치 안내 시스템 개발 (Hole Navigation System Development in Drilling Rig)

  • 김제동;강병수;함영국;유재성;이덕환;조재상
    • 한국정보처리학회:학술대회논문집
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    • 한국정보처리학회 2016년도 추계학술발표대회
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    • pp.783-784
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    • 2016
  • 천공위치 안내 시스템은 천공작업 Hole의 정확한 위치를 추적하는 시스템이다. 천공작업의 정확성과 안정성, 그리고 장비 조작의 용이성을 위하여 범지구 위성 항법 시스템(Global navigation satellite system, GNSS)을 이용하여 지표면의 천공위치를 찾아주는 안내 시스템을 연구 개발하였다.

다운더홀(DTH) 해머의 모델링 및 실험 (Modelling and Test of Down-the-Hole Hammer)

  • 황운규
    • 드라이브 ㆍ 컨트롤
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    • 제12권2호
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    • pp.34-38
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    • 2015
  • Research and development of mineral resource related products has progressed with the increased need to develop mineral resources. The DTH hammer is one a resultant product. However, due to particular work conditions of underground drilling, it is difficult to obtain direct data on the DTH Hammer. A DTH drill rig requires a lot of money and time for actual testing. This thesis aimed to resolve this problem by using CAE. First, the structure of the DTH hammer and the movement was analyzed. Next, a standard model based on simulation was proposed and then experimentation and comparison verification was conducted. In addition, the verified models were applied to products of various sizes, and the models used in simulation were compared by conducting field tests.

고온선박엔진용 MoSi$_2$금속간화합물의 경도와 방전가공특성 (Hardness and EDM Processing of MoSi$_2$Intermetallics for High Temperature Ship Engine)

  • 윤한기;이상필
    • 한국해양공학회지
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    • 제16권6호
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    • pp.60-64
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    • 2002
  • This paper describes the machining characteristics of the MoSi$_2$--based composites through the process of electric discharge drilling with various tubular electrodes. In addition to hardness characteristics, microstructures of Nb/MoSi$_2$laminate composites were evaluated from the variation of fabricating conditions, such as preparation temperature, applied pressure, and pressure holding time. MoSi$_2$-based composites have been developed in new materials for jet engines of supersonic-speed airplanes and gas turbines for high-temperature generators. These high performance engines may require new hard materials with high strength and high temperature-resistance. Also, with the exception of grinding, traditional machining methods are not applicable to these new materials. Electric discharge machining (EDM) is a thermal process that utilizes a spark discharge to melt a conductive material. The tool electrode is almost -unloaded, because there is n direct contact between the tool electrode and the work piece. By combining a non-conducting ceramic with more conducting ceramic, it was possible to raise the electrical conductivity. From experimental results, it was found that the lamination from Nb sheet and MoSi$_2$ powder was an excellent strategy to improve hardness characteristics of monolithic MoSi$_2$. However, interfacial reaction products, like (Nb, Mo)SiO$_2$and Nb$_2$Si$_3$formed at the interface of Nb/MoSi$_2$, and increased with fabricating temperature. MoSi$_2$composites, with which a hole drilling was not possible through the conventional machining process, enhanced the capacity of ED-drilling by adding MbSi$_2$, relative to that of SiC or ZrO$_2$reinforcements.

Theoretical modelling of post - buckling contact interaction of a drill string with inclined bore-hole surface

  • Gulyayev, V.I.;Andrusenko, E.N.;Shlyun, N.V.
    • Structural Engineering and Mechanics
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    • 제49권4호
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    • pp.427-448
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    • 2014
  • At present, the time of easy oil and gas is over. Now, the largest part of fossil fuels is concentrated in the deepest levels of tectonic structures and in the sea shelves. One of the most cumbersome operations of their extraction is the bore-hole drilling. In connection with austere tectonic and climate conditions, their drivage every so often is associated with great and diversified technological difficulties causing emergencies on frequent occasions. As a rule, they are linked with drill string accidents. A key role in prediction of these situations should play methods of theoretical modelling. For this reason, there is a growing need for development and implementation of new numerical methods for computer simulation of critical and post-critical behavior of drill strings (DSs). In this paper, the processes of non-linear deforming of a DS in cylindrical cavity of a deep bore-hole are considered. On the basis of the theory of curvilinear flexible rods, non-linear constitutive differential equations are deduced. The effects of the longitudinal non-uniform preloading, action of torque and interaction between the DS and the bore-hole surface are taken into account. Owing to the use of curvilinear coordinates in the constraining cylindrical surface and a specially chosen concomitant reference frame, it became possible to separate the desired variables and to reduce the total order of the equation system. To solve it, the method of continuation the solution by parameter and the transfer matrix technique are applied. As a result of the completed numerical analysis, the critical states of the DS loading in the cylindrical channels of inclined bore-holes are found. It is shown that the modes of the post-critical deforming of the DS are associated with its irregular spiral curving prevailing in the zone of bottom-hole-assembly. The possibility of invariant state generation during post-critical deforming is established, condition of its bifurcation is formulated. It is shown that infinite variety of loads can correspond to one geometrical configuration of the DS. They differ each from other by contact force functions.

치과 임플랜트 식립시 관주에 따른 골 천공 기구의 열 발생에 관한 연구 (A STUDY ON THE HEAT GENERATION OF BONE DRILLING BURS ACCORDING TO IRRIGATION DURING IMPLANTATION OF DENIAL IMPLANT)

  • 문은수;임헌송;조인호
    • 대한치과보철학회지
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    • 제37권4호
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    • pp.433-453
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    • 1999
  • There are a lot of elements affecting the success of implant prosthesis. The quality of surgical procedure is considered as one of the key factors. To avoid the excess heat generation is an important element of successful osseointegration and it can be achieved by using a gentle surgical technique with a sharp instrument in bone drilling. This study was performed to measure and analyze comparatively the heat transmitted to sur-rounding bone at a distance of 0.5mm from the periphery of the drill hole in each drilling stage. The results were as follows. In standard system, the temperature of surrounding bone tissue ranged from $29.2^{\circ}C\;to\;48.3^{\circ}C$ with irrigation and from $34.6^{\circ}C\;to\;84.3^{\circ}C$ without irrigation. And in wide system, the temperature of surrounding bone tissue ranged from $29.5^{\circ}C\;to\;52.5^{\circ}C$ with irrigation and from $34.8^{\circ}C\;to\;87.8^{\circ}C$ without irrigation. And the temperature ranges exceeded the threshold without irrigation, while showing less than the threshold by the cooling effect of irrigation. In comparing standard system with wide system, although there was no significant difference, ${\phi}4.3mm$ pilot and ${\phi}4.3mm$ twist drill of wide system showed high value and wide system showed slightly high elevation of temperature in all depth in fixture installation. In the finite element analysis, the calculated value by the Fourier's cooling law were applied to the bone drilling surface. And through analysis using different irrigation temperatures at $28^{\circ}C,\;15^{\circ}C\;and\;5^{\circ}C$, and according to the time. The result was that the cooling water at least below $15^{\circ}C$ was required to maintain the temperature of surrounding bone less than threshold in bone drilling, the cooling water below $5^{\circ}C$ was required to gain more sufficient cooling effect, and cooling over 5 seconds was needed after bone drilling for sufficient effect.

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