• Title/Summary/Keyword: Hole-Drilling

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Verification of NC code for Nulti-Axis Drilling machines (다축 드릴 가공기의 NC 코드 검증)

  • 이희관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.263-268
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    • 1999
  • The most important things to the tube the of the heat exchanger are the precision of t hole position and the quality of the drill face. Nowadays, 6 and 12 spindle multi-drilling machine controlled by CNC or used to drill holes of the tube sheet. The drilling of 12 axes can offer high speover three times as fast as the drilling of axis. However, the drilling of 12 axes h difficulty in controlling many motors to d spindles and assigning a corresponded numbe accurately to each axis. In the past, conventional method to inspect the code the drilling was machining holes on a thin plate previously which resulted in the productivity because it required a h production cost by machining and weldin time. In this thesis, there are two drilling codes different from CNC code. M code is used to control many motors and S code is used to assign a correspondent number for each axis. For increasing the productivity by removing process, this paper is intended to take simulation of the drill machining c including 6 and 12 axis on the persona computer.

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Drilling Characteristics Using the Helical Motion of Ball End Mill Tools (볼엔드밀 공구의 헬리컬 운동을 이용한 구멍가공 특성)

  • 김근오;박규열
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.40-47
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    • 1998
  • Drilling is an indispensable process in manufacturing of the die and mould and the other mechanical parts which needs high dimensional and surface accuracy. In this paper, a new type of drilling method was proposed in order to improve both processing efficiency and accuracy. Specifically, the helical motion using ball end mill tools, instead of normal drilling method, was applied to perform an effective hole machining. In this paper, an theoretical background of the new type of drilling method was established, and the feasibility of the proposed theory was proved by experiments, where proposed drilling process in the paper gave a different machining specification than general method did.

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A Study on Notch Bit System for Controlling Blast Vibration and Over-break in Rock Mass (발파공해 해소 및 여굴 최소화를 위한 선균열 암굴착 노치장비 개발에 관한 연구)

  • Jeong, Dong-Ho;Moon, Sang-Jo;An, Dae-Jin;Jeong, Won-Joon;Kim, Eun-Kwan;Kim, Dong-Gyou
    • Tunnel and Underground Space
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    • v.17 no.3 s.68
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    • pp.216-224
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    • 2007
  • Blasting, using shock and dynamic energy of explosive, is very effective tunnel excavation method. But it had serious problem which is the blast vibration and over-break. In recent study, pre-cracked excavation method using notch hole reduced blast vibration and over-break in tunnel, so we performed study about developing notch bit system for making notch hole. In order to make notch hole effectively we had perform drilling experiments changing length and height of notch and in order to improve speed and precision of drilling we had developed notch bit system which consists of drilling bit, notch bit, adapter and notch guide.

A Study on Optimum Cutting Conditions and Tool Life in Deep Hole Drilling for SM55C by BTA Drill (BTA드릴에 의한 SM55C의 심공가공시 최적절삭조건과 공구수명에 관한 연구)

  • 장성규;전언찬
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.43-49
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    • 1998
  • The deep hole drilling has an increasing demands because of its wide range applications and its good productivity. The BTA drills are capable of machining for having a large length to diameter ratio in single pass to higher degree of accuracy and surface finish. It's really necessary that the investigation for the deep hole drilling by the BTA drill because its required quality should be satisfied with single pass. This thesis deal with the experimental results obtained during single tube BTA system machining on SM55C steel for different machining conditions. The results of the investigation on the optimum cutting condition selecting and tool life reveals as follows. (1) The optimum cutting condition was cutting speed, V = 42 m/min and feed speed. F = 90 mm/min and the tool life was about 10 meters. (2) Surface roughness was $12\mum$ and the roundness was less using $16mum$single edge BTA drill in testing cutting condition.

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The Effects of High Pressure Water Contact State on Hydraulic Fracturing (고압수 접촉상태가 수압파쇄에 미치는 영향)

  • Lee, Sang Hun;Lim, Jong Se;Jang, Won Yil
    • Tunnel and Underground Space
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    • v.26 no.5
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    • pp.409-417
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    • 2016
  • The shale gas is emerging as one of the oil and gas resources which can replace the traditional oil and gas resources. As the shale layer where the shale gas is deposited has low permeability, the hydrofracturing method is required to improve the productivity. This study is designed to conduct the laboratory hydrofracturing test on the samples which are modeled after the drilling hole having the general drilling hole and spiral groove. And compare the initial fracturing pressure and fluid contact between them in order to the result of the hydrofracturing depending on the shape of the drilling hole. In addition, the results were compared with the numerical modeling values from 3DEC and they were also compared with the data from the advance researches. It was found from the study that rather than the contact area of the high pressures water, the force concentration depending on the form of guide hole was more effective in the hydrofracturing.

The Effect of Drill Helix Angle, Point angle, and Cutting Conditions on the Drilling Performance (드릴의 선단각, 나선각 및 가공조건이 가공성에 미치는 영향)

  • 이영식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.138-146
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    • 1997
  • The optimal drill helix angle, point angle, and cutting conditions are recommended in the study so as to maximize the drilling performance by investigating the experimental reaults concerning with the state of chip formation, roundness of machined holes, and geometry of projected burr at hole exit, which are examined under the conditions of various helix angles, drill point angles of twist drill, cutting speeds, and feeds in operional parameters. In the easiness of chip escape, the helical type of chip is producted when a helix angle is 30$^{\circ}$, drill point angle 118$^{\circ}$, 140$^{\circ}$and feed is st between 0.1 and 0.15mm/rev. Roundness of machined hole is improved when the helix angle is 37$^{\circ}$, drill point angle is 118$^{\circ}$, and feed is 0.15mm/rev. The height of projected burr at the button of machined hole increases when the drill point angle and helix angle becomes large.

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A Study on the Micro Hole Drilling of Stainless Steel (스테인레스 강의 미세구멍 드릴링 기술 연구)

  • Kim, Hyung-Kook;Yon, Kyu-Hyun;Song, Seung-Jong
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1517-1521
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    • 2007
  • On this study, technical aspects were reviewed to drill a series of micro holes (${\phi}$0.10) over 200 within a few micron tolerance in diameter and position on the stainless steel material. Dedicated tools & jigs were designed and manufactured and optimum cutting conditions were found. On this micro hole drilling process, guide drill and step feeding were applied to help chip discharge, prevent drill breakage and finally improve the accuracy of positioning and roundness. The processing results indicated that most holes are distributed within a few micron tolerance in diameter and position intervals.

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A Study on the solid-liquid helical flow in a slim hole Annulus (Slim hole 환형관내 고-액 2상 헬리컬 유동에 관한 연구)

  • Woo, Nam-Sub;Hwang, Young-Kyu;Yun, Chi-Ho;Kim, Young-Ju
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.465-470
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    • 2006
  • An experimental investigation is carried out to study 2-phase vertically upward hydraulic transport of solid particles by water and non-Newtonian fluids in a slim hole concentric annulus with rotation of the inner cylinder. Rheology of particulate suspensions in viscoelastic fluids is of importance in many applications such as particle removal from surfaces, transport of proppants in fractured reservoir and cleaning of drilling holes, etc. In this study a clear acrylic pipe was used in order to observe the movement of solid particles. Annular fluid velocities varied from 0.2 m/s to 3.0 m/s. Pressure drops and average flow rate and particle rising velocity are measured. For both water and 0.2% CMC solutions, the higher the concentration of the solid particles is, the larger the pressure gradients become.

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A Study on the Micro Hole Drilling of Silicon (실리콘 미세구멍가공기술에 관한 연구)

  • Huh, Chan;Lee, Chang-Gyu;Chae, Seung-Su;Park, Se-Jin;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.1
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    • pp.18-23
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    • 2005
  • This paper reports experimental results on microdrilling process for silicon parts used in semiconductor equipments. An experimental system was developed consisting of a high speed precision machine, microscope system, and project profile instrument. The experimental results indicate that the amount of chipping at the entrance and exit of micro hole decreases as the spindle speed increases up to 18,000 rpm. At higher spindle speed, however, the amount of chipping increases rapidly. The amount of chipping and infeed rate show proportional relationship up to 20 m/min of infeed rate. Beyond that infeed rate, however, sudden increase in the amount of chipping has occurred.

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