• Title/Summary/Keyword: High-strength shotcrete

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A Study on Rheology Properties of High Performance Wet-mix Shotcrete (고성능 습식 숏크리트의 레올로지에 관한 기초연구)

  • Choi, Sung-Yong;Yun, Kyong-Ku;Kim, Jin-Woung;Kim, Yong-Bin
    • Journal of the Korean Society of Hazard Mitigation
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    • v.10 no.4
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    • pp.25-32
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    • 2010
  • High performance shotcrete has been recently researched partly as a result of high consensus on high strength and durability. However, they are very initial step compared from the advanced countries. For instance, they has been mainly on high strength or durability without any consideration on pumpability and shootability which are very crucial on workability. The purpose of this dissertation was to make a high performance wet-mix shotcrete (high workability) which would solve the general problems of wet-mix process in Korea. For this, the main experimental variables were selected to be silica fume(0.0, 4.5, 9%), air entrained agent(0.0, 0.005%). Rheology with IBB rheometer was measured for evaluating pumpability and shootability as well as pump pressure, rebound rate and build-up thickness. The conclusions from a series of experiments were as follow: The results of analyzing the effects of AE agent and silica fume on rheology indicated that AE agent reduced both of flow resistance(G) and torque viscosity(H) and silica fume increased flow resistance (G) and reduced torque viscosity(H). An increase in the value of torque viscosity(H) produces an increase in the requried pumping pressure. These result indicated that the reduction of torque would work better at improving pumpability. And an increase flow resistance(G) improved shootability(increase build-up thickness and reduce rebound).

Determination of Mix Proportions in Strength Properties of High Performance Shotcrete using Fly Ash (폐석탄회를 이용한 고성능 숏콘크리트의 강도특성에 따른 적정배합비 도출)

  • Park, Chul-Woo;Sim, Jong-Sung;Jung, Woo-Young;Kang, Tae-Sung;Lee, Hyeon-Gi;Kim, Jong-Hyun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.369-370
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    • 2009
  • This study aims to find an optimum mix proportions for high-performance shotcrete using industrial by-product from power plants. Compressive strengths of various mix proportions with varying amount of fly ash were verified if they meet the required limits.

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An experimental study on performance of concrete with constituent materials of shotcrete (숏크리트 구성 재료에 따른 콘크리트 성능에 관한 실험적 연구)

  • Kim, Sang-Myung;Shin, Jin-Yong;Ma, Sang-Jun;Nam, Kwan-Woo;Kim, Ki-Ho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.10 no.1
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    • pp.59-68
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    • 2008
  • The experiment was carried out to investigate the influence of coarse aggregate, admixture, and accelerator on the properties of concrete. As the maximum size of coarse aggregate decreased from 13 mm to 8 mm, fluidity of fresh concrete declined but compressive strength and dynamic modulus of elasticity of hardened concrete increased remarkably. The mechanical properties of concrete substituted silica fume to the plain concrete improved, the compressive strength of that substituted blast furnace slag increased slightly. The hydration reaction and compressive strength of specimen with sodium luminate type accelerator were high at initial, but specimen with alkali free type accelerator improved largely in 28 days.

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A Study on Extension of Application of Industrial By-products: Strength Characteristics of Shotcrete (산업부산물의 사용성 확대를 위한 기초연구: 숏크리트의 강도특성)

  • Park, Cheol-Woo;Kwon, Seung-Joon;Sim, Jong-Sung;Kang, Tae-Sung;Lee, Hyeon-Gi;Sim, Jae-Won
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.3
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    • pp.75-81
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    • 2009
  • The industrial by-products market has increased at a geometric rate worldwide with the rapid economic growth. Among the wide variety of industrial by-products, fly ash which is generated by the combustion of coal is one of the more troublesome industrial wastes because they entail substantial disposal cost and also cause a shortage of disposal sites. In Korea alone, fly ash generation is expected to increase to 5.8 million tons by 2009, and to 6 million tons by 2010. Given the accelerated industrial development in developing countries, the amount of fly ash generation is predicted to reach enormous levels throughout the world. An increasing number of studies have currently focused on the feasibility of recycling industrial wastes i.e., fly ash in terms of environmental advantages. In this study, the optimized mix proportion of high performance shotcrete using fly ash was determined for the purpose of promoting recycling and reuse of resources.

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Properties of Advanced Synthetic Fiber Reinforced Concrete for Improvement of Tunnel Shotcrete Performance (터널 숏크리트 성능 향상을 위한 고기능성 합성섬유 보강 콘크리트의 물성 평가)

  • Jeon, Chanki;Jeon, Joongkyu
    • Journal of the Society of Disaster Information
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    • v.7 no.1
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    • pp.43-50
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    • 2011
  • The Application of Steel Fiber Shotcrete in tunneling construction has become part of tunneling practice at least since the 1970s because of its high bending and tensile properties. Over the past 3 decades, researcher from all over the world have been significantly developing the associated technologies for improved performance of SFRS. But still it has some major drawbacks in terms of durability, damage of pumping hose, wastage due to rebound concrete, corrosion and it costs high. To overcome this situation researcher has to look for some alternative material. Therefore, this part study deals with the three types of fiber in order to find good alternative for steel fiber. Polyamide and Polypropylene fiber were used in this study with 0.6, 0.5% mixing ratio. To evaluate its fresh and harden properties air content, slump, compressive, split tensile and bending strength were measured. After comparing the results of all three types of fiber reinforced concrete with its different mixing proportion this study propose that polyamide fiber with addition ratio of 0.6 % for field use.

A Numerical Study on the Behavior of Steel Fiber Reinforced Shotcrete in Consideration of Flexural Toughness (휨인성을 고려한 강섬유보강 숏크리트 거동의 수치해석적 연구)

  • Cho, Byoung-Ouk;You, Kwang-Ho;Kim, Su-Man;Lim, Doo-Chul;Lee, Sang-Don;Park, Yeon-Jun
    • Tunnel and Underground Space
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    • v.17 no.5
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    • pp.411-427
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    • 2007
  • Reliability in tunnel analysis is necessary to accomplish technically sound design and economical construction. For this, a thorough understanding of the construction procedure including the ground-support interaction has to be obtained. This paper describes a proper modelling technique to simulate the behavior of the steel fiber reinforced shotcrete (SFRS) which maintain the supporting capability in post-failure regime. The additional supporting effect of the steel support was also verified by 3-D analyses and a new load distribution factor were proposed. The use of the plastic moment limit (PML) alone can eliminate the occurrence of the awkwardly high tensile stress in the shotcrete and can successfully model the post-peak ductile behavior of the SFRS. But with this method, moment is limited whenever the stress caused by moment reaches tensile strength of the shotcrete irrespective of the stress by axial force. Therefore, it was necessary to find a more comprehensive method which can reflect the influence of the moment and axial force. This can be accomplished by the proper use of "liner element" which is the built-in model in FLAC. In this model, the peak and residual strength as well as the uniaxial compressive strength of the SFRS can be specified. Analyses were conducted with these two models on the 2-lane road tunnels excavated in class IV and V rock mass and results were compared with the conventional elastic beam model. Results showed that both models can reflect the fracture toughness of the SFRS which could not be accomplished by the elastic beam model.

Mechanical Properties And Chlorde Penetration Resistance of Shotcrete according to Mineral Admixture Types and Supplemental Ratio (광물성 혼화재료의 종류 및 혼입율에 따른 숏크리트의 역학적 특성 및 염해 저항성)

  • Han, Seung-Yeon;Yun, Kyong-Ku;Nam, Kyeong-Gung;Lee, Kyeo-Re;Eum, Young-Do
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.7
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    • pp.4960-4968
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    • 2015
  • In this study to improve the chloride durability of the shotcrete structure depending on types and contents of mineral admixture chloride resistance was evaluated by NT BUILD 492 of european test standards. It was also evaluated with the mechanical properties such as static strength and chloride penetration resistance. For shotcrete mixed crushed stone aggregate of the maximum size 10mm of coarse aggregates was produced. Based on 28days compression strength the variable mixed with 15% silica fume showed the highest strength in 67.55MPa. As the content of fly ash and blast furnace slag increased, the strength lowered. In the chloride penetration resistance test, OPC showed "high grade" and In the case of admixture, the penetration resistance tended to increase in all variables except the fly ash. In order to evaluate the service life, the accelerated chloride penetration test was conducted by the standards of KCL, ACI, FIB. Test results were obtained with the lowest spreading factor in a variable mixed with silica fume of 15%. At the KCI standards, It was found to have a service life of about 65 years and at the FIB standards, It was found to have a service life of 131 years. Among standards, the service life of KCI standard in all of the variables was evaluated as the lowest.

Shotcrete-Retrofit of Shear Walls with an Opening (개구부를 가지는 전단벽의 숏크리트 보강)

  • Choi, Youn-Cheul;Choi, Chang-Sik;Kim, Hyun-Min;Lee, Li-Hyung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.5
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    • pp.71-80
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    • 2007
  • Because of the characteristics relating to high tensile ductility, High Performance Fiber Reinforced Cementitious Composites (HPFRCC) are studied to be adopted in repair and retrofit of buildings. A series of three shear wall specimens was tested under constant axial stress and reversed cyclic lateral loading in order to evaluate the seismic retrofit that had been proposed for the shear wall with the opening. The retrofit involved the use of newly developed ECC and MDF(Macro Defect Free), both of which are sprayed through the high pressure pump, over the entire face of the wall. The results indicate that two difference types of retrofitting strategy make the different effects of a rise in the strength and ductility of each specimen.

Construction Method and Durability Evaluation of Mock-up Test for Bobsleigh Track (실물크기형 봅슬레이 트랙 Mock-up Test 시공방법 및 내구성 평가)

  • Lee, Kyeo-Re;Han, Seung-Yeon;Nam-Gung, Kyeong;Yun, Kyong-Ku
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.1
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    • pp.315-323
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    • 2016
  • This study examined the durability and method for making a mockup of bobsled tracks for constructing a bobsled stadium, which is a sport in the Winter Olympics. As bobsleigh games are very fast and dangerous, a safety design for players and a precise construction using highly efficient shotcrete is necessary. Moreover, a general molding construction is difficult because bobsleigh tracks are composed of various curves and slopes, and it is necessary to construct them using high-strength and high durability materials. The developed method for making a mockup and performing durability evaluation of bobsleigh tracks through this research will be applied in the construction of the 2018 Pyeongchang Winter Olympics Sliding centre and bobsleigh tracks using domestic techniques.

High Temperature Properties of Fire Protection Materials Using Fly Ash and Meta-Kaolin (Fly Ash 및 Meta-Kaolin을 활용한 내화성 마감재의 고온특성)

  • Song, Hun;Chu, Yong-Sik;Lee, Jong-Kyu;Do, Jeong-Yun
    • Journal of the Korean Ceramic Society
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    • v.47 no.3
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    • pp.223-231
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    • 2010
  • The serious issue of tall building is to ensure the fire-resistance of high strength concrete. The fire resistant finishing method is necessarily essential in order to satisfy the fire resistance time of 3 h required by the law. The fire resistant finishing method is installed by applying a fire resistant material as a method of shotcrete or a fire resistant board to high strength concrete surface. This method can reduce the temperature increase of the reinforcement embedded in high strength concrete at high temperature due to the installation thickness control. This study is interested in identifying the effectiveness of inorganic alumino-silicate compounds including the inorganic admixture such as fly ash and meta-kaolin as the fire resistant finishing materials through the analysis of fire resistance and components properties at high temperature. The study results show that the fire resistant finishing material composed of fly ash and meta-kaolin has the thermal stability of the slight decrease of compressive strength at high temperature. These thermal stability is caused by the ceramic binding capacity induced by alkali activation reaction by the reason of the thermal analysis result not showing the decomposition of calcium hydrate. Inorganic compounds composed of fly ash and meta-kaolin is evaluated to be very effective as the fire resistance material for finishing to protect the concrete substrate by the reason of those simplicity in both application and manufacture. The additional study about the adhesion in the interface with concrete substrate is necessary for the purpose of the practical application.