• Title/Summary/Keyword: High-Performance mortar

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Reinforcing System(MFRI) for Concrete Structure using FRP ROD & High-performance Mortar (섬유복합재봉(FRP ROD)과 고강도 모르터를 이용한 철근 콘크리트 구조물의 휨 보강공법(MFRI) 공법)

  • Bae Ki-Sun;Park Sing-Hun;Lee Sang-Uk
    • Composites Research
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    • v.18 no.4
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    • pp.59-65
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    • 2005
  • This report is on the Reinforcing System(MFRI) for Concrete Structure using FRP ROD & High-Performance Mortar. The main characteristic of this system is as follow. First, the fiber rods in this system have seven times greater tensile strength than general reinforcing steel bars(re-bar) and the weight is a fifth lighter. Camels coated on the fiber rods' surfaces to improve adhesive strength and pull-out strength. Second, high strength shotcrete mortar is has very good workability and low rebound rate. After installing the Fiber Rods, Shotcrete mortar Is applied or sprayed to finish reinforcement. Finally, MFRI system has excellent fire-resisting performance and sogood tolerance against external environment by inserting fiber rods and reinforcing materials into mortar which has high compressive strength. It is applied to bridge slab, utility box and tunnel of civil engineering works, and beam and slab of building structures.

Characteristic of mixing rate of mud flat on Mortar in W/C 70% (W/C 70%인 모르타르에서의 갯벌 혼입률에 따른 특성)

  • Lee, Heung-Yeol;An, So-hyun;Yang, Seong-Hwan
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.10a
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    • pp.30-31
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    • 2016
  • Recently in the construction site is required various performance of mortar to deal with reliability, economy. Especially of environment-friendly, saving resources and high performance of mortar it began to require improvement of performance. Therefore, in this study, a series of tests was designed to develop a using mud flat mortar in view of the high absorption rate of tidal flats, to fix the water cement ratio to 70%. The mixing ratio were 10:0, 9:1, 8:2, 7:3, 6:4, 5:5, 4:6 of fine aggregate and mud flats. Compared the flow value, chloride content, compressive strength, tensile strength, and workability of fine aggregate the substituted mud flat mortar and basic cement mortar, present the basic data on the characteristics and effects of mud flat mortar.

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Influence of palm oil fuel ash on behaviour of green high-performance fine-grained cement mortar

  • Sagr, Salem Giuma Ibrahim;Johari, M.A. Megat;Mijarsh, M.J.A.
    • Advances in materials Research
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    • v.11 no.2
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    • pp.121-146
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    • 2022
  • In the recent years, the use of agricultural waste in green cement mortar and concrete production has attracted considerable attention because of potential saving in the large areas of landfills and potential enhancement on the performance of mortar. In this research, microparticles of palm oil fuel ash (POFA) obtained from a multistage thermal and mechanical treatment processes of raw POFA originating from palm oil mill was utilized as a pozzolanic material to produce high-performance cement mortar (HPCM). POFA was used as a partial replacement material to ordinary Portland cement (OPC) at replacement levels of 0, 5, 10, 15, 20, 25, 30, 35, 40% by volume. Sand with particle size smaller than 300 ㎛ was used to enhance the performance of the HPCM. The HPCM mixes were tested for workability, compressive strength, ultrasonic pulse velocity (UPV), porosity and absorption. The results portray that the incorporation of micro POFA in HPCMs led to a slight reduction in the compressive strength. At 40% replacement level, the compressive strength was 87.4 MPa at 28 days which is suitable for many high strength applications. Although adding POFA to the cement mixtures harmed the absorption and porosity, those properties were very low at 3.4% and 11.5% respectively at a 40% POFA replacement ratio and after 28 days of curing. The HPCM mixtures containing POFA exhibited greater increase in strength and UPV as well as greater reduction in absorption and porosity than the control OPC mortar from 7 to 28 days of curing age, as a result of the pozzolanic reaction of POFA. Micro POFA with finely graded sand resulted in a dense and high strength cement mortar due to the pozzolanic reaction and increased packing effect. Therefore, it is demonstrated that the POFA could be used with high replacement ratios as a pozzolanic material to produce HPCM.

The Evaluation of Performance of Finishing Mortar in Ondol Floor Structure Using High-Calcium Fly Ash (고칼슘 플라이애시를 활용한 온돌 바닥용 모르타르의 물성 평가)

  • Lee, Yeong-Won;Song, Young Chan;Kim, Yong-Ro;Mun, Kyoung-Ju
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.289-291
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    • 2013
  • This study evaluated basic material properties of finishing mortar in ondol floor using NSB(Non-sinetering binder), and the binder for the purpose of the developing of high performance mortar and reducing crack problem without shrinkage-reduction agent.

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A Study on the Formulation Selection of Self Leveling Floor Mortar with Fluidity and Early Strength Improvements (유동성 및 조기강도 확보가 가능한 자기수평 모르타르 배합선정에 관한 연구)

  • Ryu, Hwa-Sung;Kim, Deuck-Mo;Kwon, Seung-Jun;Park, Won-Jun;Shin, Sang-Heon
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.1
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    • pp.41-49
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    • 2018
  • The purpose of this study is to develop a floor mortar construction technique which has high strength and inherent mechanical properties and does not cause cracks due to shrinkage after construction. It has been demonstrated that compressive strength, bending strength, flow with floor mortar, and crack reduction performance. As a result, it was confirmed that the developed floor mortar had the same or better performance comparing with the existing foreign products. The results of this experiment can be used as a validation material for high performance and high flowable mortar construction technology with excellent material performance, economical efficiency and construction ability by securing the required performance as floor mortar and selecting the optimal formulation.

Study on Consistency Curve of Cement Mortar according to Superplasticizer type (고성능 AE 감수제 종류에 따른 시멘트 모르타르의 컨시스턴시 곡선 검토)

  • Lee, Gun-Young;Lee, Gun-Cheol;Choi, Jung-Gu;Park, Dong-Cheon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.179-180
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    • 2015
  • Recently, admixture manufacturers have improved the performance of admixtures to solve problems caused by high viscosity of high performance admixtures, and accordingly, it is expected to affect fluidity of concrete using admixtures. Therefore, in this research, how each kind of HAE affects consistency curve of cement mortar was examined.

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Structural Performance of Mortar-filled Sleeve Splice for SD500 High-strength Reinforcing Bar under Cyclic Loading (반복하중을 받는 SD500 고강도 철근용 모르타르 충전식 슬리브 철근이음의 구조성능)

  • Kim, Hyong-Kee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.6
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    • pp.180-192
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    • 2008
  • The purpose of this research is to evaluate the structural performance of mortar-filled ductile cast iron sleeve splice developed for SD500 high-strength reinforcing bar under cyclic loading. The test variables adopted in this study are the development length of bar, compressive strength of mortar, bar size, sleeve types and others. In this research, it is showed that the mortar-filled sleeve splice for SD500 high-strength bar satisfied the structural performance required in ACI, AIJ code as well as domestic code. Also the results of experimental research presented in this paper provided basic engineering data for developing a reasonable design method of mortar-filled sleeve splice for SD500 high-strength reinforcing bar.

Wet-mix Shotcreting Application of High Ductile Fiber Reinforced Mortar Designed by Optimizing Mix Proportion

  • Kim Yun Yong;Kim Jeong Su;Kim Jin Keun;Ha Gee Joo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.581-584
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    • 2004
  • High ductile fiber reinforced mortar suitable for wet-mix shotcreting (sprayable ductile mortar) 10 the fresh state, while maintaining tensile strain-hardening behavior in the hardened state, has been developed based on micromechanics and workability control. In the development concept of sprayable ductile mortar, micromechanics is adopted to properly select the matrix, fiber, and interface properties to exhibit strain hardening and multiple cracking behaviors in the composites. Within the pre-determined micromechanical constraints, the workability is controlled by optimizing mix proportions. A series of spray tests show the excellent pumpability and sprayability of the sprayable ductile mortar. Subsequent direct tensile tests demonstrate that the tensile performance of sprayed mortar is comparable to that of cast mortar, for the same mix design.

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Adhesive Strength in Tension of High Volume PAE-Modified Cement Mortar with High Flowability for Floor Finishing

  • Do, Jeong-Yun;Soh, Yang-Seob
    • Journal of the Korea Concrete Institute
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    • v.15 no.5
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    • pp.739-746
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    • 2003
  • Various researches on the application of polymer dispersions to the cement mortar and concrete have been carried out in many countries like America, Japan and Germany and so on due to their high performance and good modification effect. PAE of polymer dispersion widely used in situ was employed that the high flowability may be induced in the cement mortar. In order to investigate the modification of cement mortar with high flowability by PAE and fracture mode of adhesive strength properties in tension of that, experimental parameters were set as PAE solid-cement ratio(P/C) and cement: fine aggregate(C:F) and the experiments such as unit weight, flow, consistency change, crack resistance and segregation that inform on the general properties have been done. Adhesion in tension is measured with a view to comprehending the properties and fracture mode in tensile load. Consistency change of cement mortar modified by PAE did grow better as the ratio of PAE solid-cement increased and was much superior to that of resin based flooring such as polyurethane and epoxy which recorded the loss of consistency in 90 min. after mixing. Adhesive strength in tension increased with continuity during curing period and showed the maximum in case of C:F=1:1 and P/C=20%.

Spatting Resistance of High Strength RC Column Covering Spray-on Materials of Fiber Composite Spray Mortar(FCSM) (섬유복합모르터의 뿜칠마감에 의한 고강도콘크리트 기둥부재의 폭렬방지)

  • Song Yong-Won;Han Dong-Yeob;Lee Gun-Cheol;Goh Kyoung-Taek;Kim Jin-Soo;Han Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2006.05a
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    • pp.5-8
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    • 2006
  • High strength concrete has been increasingly used in high rue building and it is very obvious re consider fire resistance performance of that. Unlike the normal strength concrete, high strength concrete in sudden elevating temperature at fire is susceptible to spalling with severe explosion and surface split, due to high density of concrete. In order to endure the spalling, inner space temperature of concrete should be control less than certain point. Therefore this study investigated the influence of covering materials on high strength concrete finishing spray-on materials of fiber composite spray mortar(FCSM). Both polypropylene(PP) and polyvinyl alcohol(PVA) fiber were used in this test. Test showed that concrete, covering 18mm mortar containing PVA fiber and confining metal lath 2.3mm thickness, decreased 50% of main bar ambient temperature. compared with control concrete. In addition, concrete covering 18mm mortar without fiber caused falling of covering materials and then it was exposed in elevating temperature. As a result, spatting of the concrete occurred same as control concrete. However, concrete covering spray-on mortar containing PVA or PP fiber resisted spatting occurrence.

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