• Title/Summary/Keyword: High-Frequency Induction Heating

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Constant Frequency Adjustable Power Active Voltage Clamped Soft Switching High Frequency Inverter using The 4th-Generation Trench-Gate IGBTs

  • Miyauchi T.;Hirota I.;Omori H.;Terai H.;Abdullah Al Mamun;Nakaoka M.
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.236-241
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    • 2001
  • This paper presents a novel prototype of active voltage-clamping capacitor-assisted edge resonant soft switching PWM inverter operating at a constant frequency variable power (VPCF) regulation scheme, which is suitable for consumer high-power induction-heating cooking appliances. New generation IGBT with a trench gate is particularly improved in order to reduce conduction loss due to its lowered saturation voltage characteristics. The soft switching load resonant and quasi-resonant inverter designed distinctively using the latest IGBTs is evaluated from an experimental point of view.

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Mechanical Synthesis and Rapid Consolidation of Nanostructured W-Al2O3 Composite

  • Lee, BooRak;Jeong, GeolChae;Park, GeunO;Shon, In-Jin
    • Korean Journal of Materials Research
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    • v.28 no.6
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    • pp.343-348
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    • 2018
  • Recently, the properties of nanostructured materials as advanced engineering materials have received great attention. These properties include fracture toughness and a high degree of hardness. To hinder grain growth during sintering, it is necessary to fabricate nanostructured materials. In this respect, a high-frequency induction-heated sintering method has been presented as an effective technique for making nanostructured materials at a lower temperature in a very short heating period. Nanopowders of W and $Al_2O_3$ are synthesized from $WO_3$ and Al powders during high-energy ball milling. Highly dense nanostructured $W-Al_2O_3$ composites are made within three minutes by high-frequency induction-heated sintering method and materials are evaluated in terms of hardness, fracture toughness, and microstructure. The hardness and fracture toughness of the composite are $1364kg/mm^2$ and $7.1MPa{\cdot}m^{1/2}$, respectively. Fracture toughness of nanostructured $W-Al_2O_3$ is higher than that of monolithic $Al_2O_3$. The hardness of this composite is higher than that of monolithic W.

Rapid Sintering and Synthesis of TiAl by High-Frequency Induction Heating and its Mechanical properties (고주파유도 가열에 의한 나노구조의 TiAl 급속소결과 합성 및 기계적 성질)

  • Kim, Na-Ri;Na, Kwon-Il;Kim, Wonbaek;Cho, Sung-Wook;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.48 no.11
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    • pp.989-994
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    • 2010
  • A nanopowder of TiAl was synthesized by high energy ball milling. Dense nanostuctured TiAl was consolidated using a high frequency induction heated sintering method within 2 minutes from mechanically synthesized powders of TiAl and horizontally milled powders of Ti+Al. Properties of the TiAl obtained using the two methods were compared. The grain size and hardness of TiAl sintered from horizontally milled Ti+Al powders and high energy ball milled TiAl powder were 40 nm, 20 nm, and $630kg/mm^2$, $700kg/mm^2$, respectively.

Fabrication of Nanostructured Ti from Ti and TiH2 by Rapid Sintering and Its Mechanical Properties (급속소결에 의한 Ti와 TiH2로부터 나노구조의 Ti 제조 및 기계적 특성)

  • Kim, Na-Ri;Cho, Sung-Wook;Kim, Won-Baek;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.50 no.1
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    • pp.34-38
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    • 2012
  • Titanium has good deformability, high hardness, high biocompatibility, excellent corrosion resistance and low density. Due to these attractive properties, it has been used in many industrial applications. Dense nanostructured Ti was sintered from mechanically activated Ti and $TiH_2$ powders by high frequency induction heating under pressure of 80 MPa. The advantage of this process is that it allows very quick densification to near theoretical density and inhibition of grain growth. $TiH_2$ powder was decomposed to Ti during sintering. The hardness of Ti increased and the average grain size of Ti decreased with increasing milling time. The average grain sizes of Ti samples sintered from Ti and $TiH_2$ powder milled for 5 hrs were about 26 nm, 44 nm, respectively. The hardness of Ti sintered from Ti and $TiH_2$ powder milled for 5 h was $504kg/mm^2$ and $567kg/mm^2$, respectively.

A Study on Characteristic Analysis of High Frequency Generating Circuit Integrated Chopper-Inverter with High Power-Factor (고역률 초퍼-인버터 일체형 고주파 발생회로의 특성해석에 관한 연구)

  • Won Jae-Sun;Park Jae-Wook;Nam Seung-Sik;Lee Bong-Seob;Seok Jul-Ki;Kim Dong-Hee
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.53 no.10
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    • pp.610-617
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    • 2004
  • This paper presents a novel high frequency generating circuit integrated chopper-inverter using ZVS with high power-factor. The proposed topology is integrated half-bridge boost rectifier as power factor corrector(PFC) and half-bridge high frequency resonant inverter into a single-stage. The input stage of the half-bridge boost rectifier works in discontinuous conduction mode(DCM) with constant duty cycle and variable switching frequency. So that a boost converter makes the line current follow naturally the sinusoidal line voltage waveform. Simulation results have demonstrated the feasibility of the proposed high frequency resonant inverter. Characteristics values based on characteristics analysis through circuit analysis is given as basis data in design procedure. Also, experimental results are presented to verify theoretical discussion. This proposed inverter will be able to be practically used as a power supply in various fields as induction heating applications. fluorescent lamp and DC-DC converter etc.

Single-Pass Induction Motor Parameter Identification Method Taking Into Account Saturation and Rotor Parameter Variations

  • McKinnon, Douglas J.;Grantham, Colin
    • Journal of international Conference on Electrical Machines and Systems
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    • v.1 no.2
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    • pp.3-9
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    • 2012
  • The paper describes a novel technique for on line parameter identification of three-phase induction motors from a single, run up to speed test. Data is sampled during this test with the normal locked rotor and synchronous speed data captured on the way to reaching the motor's rated speed. Rotor parameter variations with frequency due to skin and proximity effects and other non-linear imperfections such as heating and main flux path saturation are taken into account. This method is ideal for determining and/or verifying parameters used in high performance drives.

A Study on Surface Case Hardening of Blend Heat Treated Mild Steel (복합열처리(複合熱處理)한 연강(軟鋼)의 표면경화(表面硬化)에 관한 연구)

  • Chung, In-Sang;Chon, Hae-Dong;Sin, Soug-Mok
    • Journal of the Korean Society for Heat Treatment
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    • v.5 no.1
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    • pp.23-31
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    • 1992
  • It is investigated that Fe-C-N compound layer, defusion layer, and induction hardened layer produced by nitrocarburizing blend heat treatment in austenitic temperature with high frequency induction heating of mild steel specimen sprayed sursulf salt-bath. As the temperature of blend-heat treatment got increased, the thickness and hardness of compound layer and diffusion layer were increased. Compound layer(max. $35{\mu}m$), diffusion layer (max. 2.5mm) and induction hardened layer were gained in the shortest time 10 sec and in the case of $1000^{\circ}C$ total hardness depth of those was about 3.5mm. When the blend-heat treated specimen was reheated, maximum hardness of compound layer was dropped more than that of the reheated compound layer after sursulf treated, whereas hardness of diffusion layer was increased.

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Characteristic Estimation of Single-Stage Active-Clamp Type High Frequency Resonant Inverter (단일 전력단 능동 클램프형 고주파 공진 인버터의 특성 평가)

  • 원재선;강진욱;김동희
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.53 no.2
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    • pp.114-122
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    • 2004
  • This paper presents a novel single-stage active-clamp type high frequency resonant inverter. The proposed topology is integrated full-bridge boost rectifier as power factor corrector and active-clamp type high frequency resonant inverter into a single-stage. The input stage of the full-bridge boost rectifier works in discontinuous conduction mode(DCM) with constant duty cycle and variable switching frequency. So that a boost converter makes the line current follow naturally the sinusoidal line voltage waveform. By adding additional active-clamp circuit to conventional class-E high frequency resonant inverter, main switch of inverter part operates not only at Zero-Voltage-Switching mode but also reduces the switching voltage stress of main switch. Simulation results have demonstrated the feasibility of the proposed high frequency resonant inverter. Characteristics values based on characteristics estimation through circuit analysis is given as basis data in design procedure. Also, experimental results are presented to verify theoretical discussion. This proposed inverter will be able to be practically used as a power supply in the fields of induction heating applications, fluorescent lamp and DC-DC converter etc.

A study on SiC crystal growth by sublimation process using resistance heating method (저항가열 방식을 적용한 승화법에 의한 SiC 결정 성장에 대한 연구)

  • Kang, Seung Min
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.25 no.3
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    • pp.85-92
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    • 2015
  • SiC crystals are well known for their true potential as high power devices and their crystal growth activity is actively carried out in domestic as well as in abroad. Until now the process to grow this crystal has been done by sublimation technique using radio frequency induction heating method. However in order to get better quality of SiC crystals, the stability of temperature is needed because SiC crystal tends to transform to other polytypes. So, the possibility of SiC crytals growth was evaluated by different heating method. This study aimed to observe whether the resistant heating method would show stable growth and better quality of SiC single crystal than that of RF induction heating. As a result, polycrystalline SiC crystals were grown by the growth rate of 0.02~0.5 mm/hr under the condition of $2100{\sim}2300^{\circ}C$ at the bottom side of the crucible and 10~760 torr. The polycrystalline SiC crystals with 0.25 and 0.5 mm in thickness were grown successfully without seed and characterized by optical stereo microscopic observation.

Electrode bonding method and characteristic of high density rechargeable battery using induction heating system (유도 가열 접합 시스템을 이용한 대용량 이차전지 전극의 접합 방법 및 특성)

  • Kim, Eun-Min;Kim, Shin-Hyo;Hong, Won-Hee;Cho, Dae-Kweon
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.6
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    • pp.688-697
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    • 2014
  • In this study, electrode bonding technology needed for high density of rechargeable battery is studied, which is recently researched for electric vehicle, the small leisure vessel. For the alternative overcoming the limit of stacking amount able to be stacked by conventional ultrasonic welding, the low temperature bonding method, eligible for minimum of degeneration of chemical activator on the electrode surface which is generated by thermal effect as well as the increase of conductivity and tension strength caused by electrode bonding using filler metal, not using conventional direct heating on the electrode material method, is studied. Specifically to say, recently used more generally the ultrasonic welding and spot welding method are not usable for satisfying stable electric conductivity and bonding strength when much electrode is stacking bonded. If the electrical power is unreasonably increased for the welding, due to the effect of welding temperature, deformation of electrode and activating material degeneration are caused, and after the last packaging, decline of electrical output and generating heat cause to reduce stability of battery. Therefore, in this study, induction heating system bonding method using high frequency heating and differentiated electrode method using filler metal pre-treatment of hot dipping are introduced.